| 123456789101112131415161718192021222324252627282930313233343536373839404142434445464748495051525354555657585960616263646566676869707172737475767778798081828384858687888990919293949596979899100101102103104105106107108109110111112113114115116117118119120121122123124125126127128129130131132133134135136137138139140141142143144145146147148149150151152153154155156157158159160161162163164165166167168169170171172173174175176177178179180181182183184185186187188189190191192193194195196197198199200201202203204205206207208209210211212213214215216217218219220221222223224225226227228229230231232233234235236237238239240241242243244245246247248249250251252253254255256257258259260261262263264265266267268269270271272273274275276277278279280281282283284285286287288289290291292293294295296297298299300301302303304305306307308309310311312313314315316317318319320321322323324325326327328329330331332333334335336337338339340341342343344345346347348349350351352353354355356357358359360361362363364365366367368369370371372373374375376377378379380381382383384385386387388389390391392393394395396397398399400401402403404405406407408409410411412413414415416417418419420421422423424425426427428429430431432433434435436437438439440441442443444445446447448449450451452453454455456457458459460461462463464465466467468469470471 | using Aitex.Core.RT.Device;using Aitex.Core.RT.Log;using Aitex.Core.RT.Routine;using Aitex.Core.Util;using MECF.Framework.Common.CommonData.Loader;using MECF.Framework.Common.Equipment;using MECF.Framework.Common.Routine;using MECF.Framework.Common.Utilities;using CyberX8_Core;using CyberX8_RT.Devices.AXIS;using CyberX8_RT.Devices.AXIS.CANOpen;using CyberX8_RT.Modules.PUF;using CyberX8_RT.Modules;using System;using CyberX8_RT.Modules.Transporter;using Aitex.Core.RT.SCCore;using CyberX8_RT.Modules.Loader;namespace CyberX8_RT.Devices.Loader{    public class LoaderInstallCRSRoutine : RoutineBase, IRoutine    {        private enum InstallStep        {            CheckPreCondition,            TiltGotoVertical,            TiltGotoVerticalCheck,            LSGotoUnlock,            LSGotoUnlockWait,            ShuttleGotoIN,            ShuttleGotoINWait,            BernoulliBladderOn,            BernoulliBladderOnCheck,            BernoulliN2On,            BernoulliN2OnCheck,            WSBladderOn,            WSBladderOnCheck,            LSVacuumOn,            LSVacuumOnCheck,            VacuumLevelCheck,            VacuumLevelCheckWait,            ShuttleGotoLS,            ShuttleGotoLSWait,            LSGotoLock,            LSGotoLockWait,            BernoulliN2Off,            BernoulliN2OffCheck,            WSBladderOff,            WSBladderOffCheck,            Wait500MSForWSBladder,            LSVacuumOff,            LSVacuumOffCheck,            Wait500MS,            ShuttleGotoMID,            ShuttleGotoMIDWait,            HomingLSAxis,            HomingLSAxisWait,            CRSHomedGotoSetUp,            CRSHomedGotoSetUpCheck,            End        }        #region 常量        private const string SIDE_A = "SideA";        private const string SIDE_B = "SideB";        #endregion        #region 内部变量        private string _side = "";        private JetAxisBase _lsAxis;        private LoaderSideBernoulliBladderRoutine _bernoulliBladderRoutine;        private LoaderSideBernoulliN2PressureRoutine _bernoulliN2PressureRoutine;        private LoaderSideVacuumRoutine _vacuumRoutine;        private LoaderSideVacuumLevelCheckRoutine _vacuumLevelCheckRoutine;        private LoaderSideWhBladderRoutine _whBladderRoutine;        private JetAxisBase _shuttleAxis;        private JetAxisBase _tiltAxis;        private JetAxisBase _rotationAxis;        private LoaderCommonDevice _loaderCommonDevice;        private LoaderSideDevice _sideDevice;        /// <summary>        /// WaferSize        /// </summary>        private int _waferSize;        #endregion        /// <summary>        /// 构造函数        /// </summary>        /// <param name="module"></param>        public LoaderInstallCRSRoutine(string module,string side) : base(module)        {           _side = side;        }        /// <summary>        /// 中止        /// </summary>        public void Abort()        {            Runner.Stop("Manual Abort");        }        /// <summary>        /// 监控        /// </summary>        /// <returns></returns>        public RState Monitor()        {            Runner.Run(InstallStep.CheckPreCondition, CheckPreCondition, _delay_1ms)                //1. Tilt Goto Vertical                .Run(InstallStep.TiltGotoVertical, () => { return _tiltAxis.PositionStation("VERT"); }, NullFun, _delay_1ms)                .WaitWithStopCondition(InstallStep.TiltGotoVerticalCheck, () => { return _tiltAxis.Status == RState.End; },                     () => { return _tiltAxis.Status == RState.Failed; })                //2. LS Goto Unlock                .Run(InstallStep.LSGotoUnlock, () => { return _lsAxis.PositionStation($"Unlock{_waferSize}"); }, NullFun, _delay_1ms)                .WaitWithStopCondition(InstallStep.LSGotoUnlockWait, () => { return _lsAxis.Status == RState.End; },                     () => { return _lsAxis.Status == RState.Failed; })                //3. Shuttle Goto IN                .Run(InstallStep.ShuttleGotoIN, () => { return _shuttleAxis.PositionStation("IN"); }, NullFun, _delay_1ms)                .WaitWithStopCondition(InstallStep.ShuttleGotoINWait, () => { return _shuttleAxis.Status == RState.End; },                     () => { return _shuttleAxis.Status == RState.Failed; })                //4. BernoulliBladder On                .Run(InstallStep.BernoulliBladderOn, () => { return _bernoulliBladderRoutine.Start(true) == RState.Running; }, _delay_1ms)                .WaitWithStopCondition(InstallStep.BernoulliBladderOnCheck, () => { return CommonFunction.CheckRoutineEndState(_bernoulliBladderRoutine); },                     () => CheckRoutineStopStatus(_bernoulliBladderRoutine, "BernoulliBladder On failed"))                //5. Bernoulli N2 On                .Run(InstallStep.BernoulliN2On, () => { return _bernoulliN2PressureRoutine.Start(true) == RState.Running; }, _delay_1ms)                .WaitWithStopCondition(InstallStep.BernoulliN2OnCheck, () => { return CommonFunction.CheckRoutineEndState(_bernoulliN2PressureRoutine); },                     () => CheckRoutineStopStatus(_bernoulliN2PressureRoutine, " BernoulliN2 On failed"))                //6. WS Bladder On                .Run(InstallStep.WSBladderOn, () => { return _whBladderRoutine.Start(true) == RState.Running; }, _delay_1ms)                .WaitWithStopCondition(InstallStep.WSBladderOnCheck, () => { return CommonFunction.CheckRoutineEndState(_whBladderRoutine); },                     () => CheckRoutineStopStatus(_whBladderRoutine, "WSBladder On failed"))                //7. LS Vacuum On                .Run(InstallStep.LSVacuumOn, () => { return _vacuumRoutine.Start(true) == RState.Running; }, _delay_1ms)                .WaitWithStopCondition(InstallStep.LSVacuumOnCheck, () => { return CommonFunction.CheckRoutineEndState(_vacuumRoutine); },                     () => CheckRoutineStopStatus(_vacuumRoutine, "LS Vacuum On failed"))                //8. LS Vacuum Level Check                .Run(InstallStep.VacuumLevelCheck, () => { return _vacuumLevelCheckRoutine.Start(true) == RState.Running; }, _delay_1ms)                .WaitWithStopCondition(InstallStep.VacuumLevelCheckWait, () => { return CommonFunction.CheckRoutineEndState(_vacuumLevelCheckRoutine); },                     () => CheckRoutineStopStatus(_vacuumLevelCheckRoutine, "LS Vacuum Level Check failed"))                //9. Shuttle Goto LS                .Run(InstallStep.ShuttleGotoLS, () => { return _shuttleAxis.PositionStation("LS"); }, NullFun, _delay_1ms)                .WaitWithStopCondition(InstallStep.ShuttleGotoLSWait, () => { return _shuttleAxis.Status == RState.End; },                     () => { return _shuttleAxis.Status == RState.Failed; })                //10. LS Goto Lock                .Run(InstallStep.LSGotoLock, () => {                     return _lsAxis.PositionStation($"Lock{_waferSize}",false,0,0,0,false); }, NullFun, _delay_1ms)                .WaitWithStopCondition(InstallStep.LSGotoLockWait, () => { return _lsAxis.Status!=RState.Running; },                     () => { return false; })                //11. Bernoulli N2 Off                .Run(InstallStep.BernoulliN2Off, () => { return _bernoulliN2PressureRoutine.Start(false) == RState.Running; }, _delay_1ms)                .WaitWithStopCondition(InstallStep.BernoulliN2OffCheck, () => { return CommonFunction.CheckRoutineEndState(_bernoulliN2PressureRoutine); },                     () => CheckRoutineStopStatus(_bernoulliN2PressureRoutine, " BernoulliN2 Off failed"))                //12. WS Bladder Off                .Run(InstallStep.WSBladderOff, () => { return _whBladderRoutine.Start(false) == RState.Running; }, _delay_1ms)                .WaitWithStopCondition(InstallStep.WSBladderOffCheck, () => { return CommonFunction.CheckRoutineEndState(_whBladderRoutine); },                     () => CheckRoutineStopStatus(_whBladderRoutine, "WSBladder Off failed"))                //13. Wait 0.5s for WS Bladder                .Delay(InstallStep.Wait500MSForWSBladder, 500)                //14. LS Vacuum Off                .Run(InstallStep.LSVacuumOff, () => { return _vacuumRoutine.Start(false) == RState.Running; }, _delay_1ms)                .WaitWithStopCondition(InstallStep.LSVacuumOffCheck, () => { return CommonFunction.CheckRoutineEndState(_vacuumRoutine); },                     () => CheckRoutineStopStatus(_vacuumRoutine, "LS Vacuum Off failed"))                //15. Wait 0.5s                 .Delay(InstallStep.Wait500MS, 500)                //16. Shuttle Goto MID                .Run(InstallStep.ShuttleGotoMID, () => { return _shuttleAxis.PositionStation("MID"); }, NullFun, _delay_1ms)                .WaitWithStopCondition(InstallStep.ShuttleGotoMIDWait, () => { return _shuttleAxis.Status == RState.End; },                     () => { return _shuttleAxis.Status == RState.Failed; })                //17. Home LS Axis,Goto                .Run(InstallStep.HomingLSAxis, () => { return _lsAxis.Home(); }, _delay_1ms)                .WaitWithStopCondition(InstallStep.HomingLSAxisWait, () => { return _lsAxis.Status == RState.End; },                     () => { return _lsAxis.Status == RState.Failed; })                 .Run(InstallStep.CRSHomedGotoSetUp, () => { return _lsAxis.PositionStation($"Setup{_waferSize}"); }, _delay_1ms)                .WaitWithStopCondition(InstallStep.CRSHomedGotoSetUpCheck, () => { return _lsAxis.Status == RState.End; },                    () => CheckAxisMotionStopStatus(_lsAxis))                .End(InstallStep.End, NullFun, 10);            return Runner.Status;        }        /// <summary>        /// 启动        /// </summary>        /// <param name="objs"></param>        /// <returns></returns>        /// <exception cref="NotImplementedException"></exception>        public RState Start(params object[] objs)        {            LoaderEntity loaderEntity = Singleton<RouteManager>.Instance.GetModule<LoaderEntity>(ModuleName.Loader1.ToString());            if (_side == SIDE_A)            {                _waferSize = loaderEntity.SideAWaferSize;            }            else            {                _waferSize = loaderEntity.SideBWaferSize;            }            _shuttleAxis = GetShuttleAxis();            _lsAxis = GetLsAxis();            _tiltAxis = GetTiltAxis();             _loaderCommonDevice = DEVICE.GetDevice<LoaderCommonDevice>($"{Module}.Common");            _rotationAxis = DEVICE.GetDevice<JetAxisBase>($"{Module}.Rotation");            _sideDevice = DEVICE.GetDevice<LoaderSideDevice>($"{Module}.{_side}");            _vacuumRoutine = new LoaderSideVacuumRoutine($"{Module}.{_side}");            _vacuumLevelCheckRoutine = new LoaderSideVacuumLevelCheckRoutine($"{Module}.{_side}");            _whBladderRoutine = new LoaderSideWhBladderRoutine($"{Module}.{_side}");            _bernoulliBladderRoutine = new LoaderSideBernoulliBladderRoutine($"{Module}.{_side}");            _bernoulliN2PressureRoutine = new LoaderSideBernoulliN2PressureRoutine($"{Module}.{_side}");                        Runner.Start(Module, "Install LS");            return RState.Running;        }        /// <summary>        /// 检验Routine异常状态        /// </summary>        /// <returns></returns>        private bool CheckRoutineStopStatus(IRoutine routine, string error)        {            bool result = CommonFunction.CheckRoutineStopState(routine);            if (result)            {                NotifyError(eEvent.ERR_LOADER, $"{error}", 0);            }            return result;        }        /// <summary>        /// 获取Shuttle轴对象        /// </summary>        /// <returns></returns>        private JetAxisBase GetShuttleAxis()        {            switch (_side)            {                case "SideA":                    return DEVICE.GetDevice<JetAxisBase>($"{Module}.ShuttleA");                default:                    return DEVICE.GetDevice<JetAxisBase>($"{Module}.ShuttleB");            }        }        /// <summary>        /// 获取CRS轴对象        /// </summary>        /// <returns></returns>        private JetAxisBase GetLsAxis()        {            switch (_side)            {                case "SideA":                    return DEVICE.GetDevice<JetAxisBase>($"{Module}.LSA");                default:                    return DEVICE.GetDevice<JetAxisBase>($"{Module}.LSB");            }        }        /// <summary>        /// 获取Tilt轴对象        /// </summary>        /// <returns></returns>        private JetAxisBase GetTiltAxis()        {            switch (_side)            {                case "SideA":                    return DEVICE.GetDevice<JetAxisBase>($"{Module}.TiltA");                default:                    return DEVICE.GetDevice<JetAxisBase>($"{Module}.TiltB");            }        }        /// <summary>        /// 检验前置条件        /// </summary>        /// <returns></returns>        private bool CheckPreCondition()        {            if (!CheckHomeCondition())            {                return false;            }            if (!CheckInstallCRSAxisCondition())            {                return false;            }            if (!InstallCRSStatusCheck())            {                return false;            }            return true;        }        /// <summary>        /// 检验Home条件        /// </summary>        /// <returns></returns>        private bool CheckHomeCondition()        {            //检验PUF、Loader Transporter,Robot均Homed            //Efem Home            if (ModuleHelper.IsInstalled(ModuleName.EFEM))            {                EfemEntity efemEntity = Singleton<RouteManager>.Instance.GetModule<EfemEntity>(ModuleName.EFEM.ToString());                if (!efemEntity.IsHomed)                {                    LOG.WriteLog(eEvent.ERR_EFEM_ROBOT, Module, $"{ModuleName.EFEM.ToString()} is not home, Cannot execute GotoSavedPosition");                    return false;                }            }            if (ModuleHelper.IsInstalled(ModuleName.PUF1))            {                PUFEntity puf1Entity = Singleton<RouteManager>.Instance.GetModule<PUFEntity>(ModuleName.PUF1.ToString());                if (!puf1Entity.IsHomed)                {                    NotifyError(eEvent.ERR_LOADER, "PUF1 is not homed", -1);                    return false;                }            }            if (ModuleHelper.IsInstalled(ModuleName.Transporter2))            {                TransporterEntity loaderTransportEntity = Singleton<RouteManager>.Instance.GetModule<TransporterEntity>(ModuleName.Transporter2.ToString());                if (!loaderTransportEntity.IsHomed)                {                    NotifyError(eEvent.ERR_LOADER, "Loader Transporter is not homed", -1);                    return false;                }            }            return true;        }        /// <summary>        /// 检验Axis条件        /// </summary>        /// <param name="side"></param>        /// <returns></returns>        private bool CheckInstallCRSAxisCondition()        {            if (!_rotationAxis.IsHomed)            {                NotifyError(eEvent.ERR_LOADER, $"Rotation is not homed", -1);                return false;            }            if (!_shuttleAxis.IsHomed)            {                NotifyError(eEvent.ERR_LOADER, $"{_shuttleAxis.Name} is not homed", -1);                return false;            }            if (!_tiltAxis.IsHomed)            {                NotifyError(eEvent.ERR_LOADER, $"{_tiltAxis.Name} is not homed", -1);                return false;            }            if (!_lsAxis.IsHomed)            {                NotifyError(eEvent.ERR_LOADER, $"{_lsAxis.Name} is not homed", -1);                return false;            }            //LS已经运动到 Setup 位            double crsPosition = _lsAxis.MotionData.MotorPosition;            if (!_lsAxis.CheckPositionIsInStation(crsPosition, $"Setup{_waferSize}"))            {                NotifyError(eEvent.ERR_LOADER, $"LS {crsPosition} not in Setup{_waferSize}", -1);                return false;            }            //Rotation已经运动到 loaderA 位(sideA 下片时)或 loaderB 位(sideB 下片时)            double rotationPosition = _rotationAxis.MotionData.MotorPosition;            if (_side == "SideA")            {                if (!_rotationAxis.CheckPositionIsInStation(rotationPosition, $"LOADA{_waferSize}"))                {                    NotifyError(eEvent.ERR_LOADER, $"Rotation {rotationPosition} not in LOADA{_waferSize}", -1);                    return false;                }            }            else            {                if (!_rotationAxis.CheckPositionIsInStation(rotationPosition, $"LOADB{_waferSize}"))                {                    NotifyError(eEvent.ERR_LOADER, $"Rotation {rotationPosition} not in LOADB{_waferSize}", -1);                    return false;                }            }            //Shuttle已经运动到除 IN 外任何位置            double shuttlePosition = _shuttleAxis.MotionData.MotorPosition;            if (_shuttleAxis.CheckPositionIsInStation(shuttlePosition, "IN"))            {                NotifyError(eEvent.ERR_LOADER, $"Shuttle {shuttlePosition} is in IN", -1);                return false;            }                                   return true;        }        /// <summary>        /// 检验Status条件        /// </summary>        /// <param name="side"></param>        /// <returns></returns>        private bool InstallCRSStatusCheck()        {            LoaderSideData sideData = _sideDevice.SideData;            LoaderCommonData commonData = _loaderCommonDevice.CommonData;            //Bernoulli Bladder(Bernoulli Bladder any state)            //if (!sideData.BernoulliBladder)            //{            //    NotifyError(eEvent.ERR_LOADER, "Bernoulli Bladder is off", -1);            //    return false;            //}            //Bernoulli N2(BernoulliN2 any state)            //if (sideData.BernoulliN2)            //{            //    NotifyError(eEvent.ERR_LOADER, "Bernoulli N2 is on", -1);            //    return false;            //}            //CRS Vacuum检验(Vacuum off)            if (sideData.CRSVacuum)            {                LOG.WriteLog(eEvent.ERR_LOADER, Module, "LS Vacuum is on");                return false;            }            //Wafer Shuttle Present            if (!commonData.WaferHolderPresent)            {                LOG.WriteLog(eEvent.ERR_LOADER, Module, "Wafer Shuttle is absent");                return false;            }            //WS Clamp On any state            //if (!commonData.WaferHolderClamp)            //{            //    NotifyError(eEvent.ERR_LOADER, "Wafer Shuttle Clamp is off", -1);            //    return false;            //}            //WS Bladder off            //if (sideData.WHBladder)            //{            //    LOG.WriteLog(eEvent.ERR_LOADER, Module, "WS Bladder is on");            //    return false;            //}            //Drip Tray Fluid(正常)            if (commonData.DripTrayFluid)            {                LOG.WriteLog(eEvent.ERR_LOADER, Module, "Drip Tray Fluid is on");                return false;            }            return true;        }        /// <summary>        /// Axis goto position        /// </summary>        /// <param name="axis"></param>        /// <param name="station"></param>        /// <returns></returns>        private bool AxisPosition(JetAxisBase axis, string station)        {            bool result = axis.PositionStation(station);            if (!result)            {                NotifyError(eEvent.ERR_LOADER, $"{axis.Module} goto {station} failed", 0);            }            return result;        }        /// <summary>        /// 检验电机运动异常状态        /// </summary>        /// <param name="axis"></param>        /// <returns></returns>        private bool CheckAxisMotionStopStatus(JetAxisBase axis)        {            bool result = axis.Status == RState.Failed || axis.Status == RState.Timeout;            if (result)            {                NotifyError(eEvent.ERR_LOADER, $"{axis.Module} motion failed", 0);            }            return result;        }    }}
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