WagoSocketSimulator.cs 22 KB

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  1. using Aitex.Common.Util;
  2. using Aitex.Core.RT.Device;
  3. using Aitex.Core.RT.Log;
  4. using Aitex.Core.Util;
  5. using MECF.Framework.Common.Device.Festo;
  6. using MECF.Framework.Common.Device.Wago;
  7. using MECF.Framework.Common.Net;
  8. using MECF.Framework.Common.Simulator;
  9. using MECF.Framework.Simulator.Core.Driver;
  10. using System;
  11. using System.Collections.Generic;
  12. using System.IO;
  13. namespace CyberX8_Simulator.Devices
  14. {
  15. public class WagoSocketSimulator : SocketDeviceSimulator
  16. {
  17. private const short WRITE_DO_STARTADDRESS = 0x0200;
  18. private const short WRITE_AO_STARTADDRESS = 0x0200;
  19. //键是名字,值是对应数据所在的位置 注意:要和WagoControlCfg里面的地址顺序对上
  20. public Dictionary<string, int> DONameIndexDic;
  21. public Dictionary<string, int> DINameIndexDic;
  22. public Dictionary<string, int> AINameIndexDic;
  23. public Dictionary<string, int> AONameIndexDic;
  24. private IByteTransform byteTransform = new BigEndianByteTransformBase();
  25. //存储模拟器数据的数组
  26. public byte[] DOBytes = new byte[100];
  27. public short[] AOShorts = new short[100];
  28. public byte[] DIBytes = new byte[100];
  29. public short[] AIShorts = new short[100];
  30. /// <summary>
  31. /// 写DO锁
  32. /// </summary>
  33. private object _writeDOLocker = new object();
  34. /// <summary>
  35. /// 写AO锁
  36. /// </summary>
  37. private object _writeAOLocker = new object();
  38. /// <summary>
  39. /// Festo Data Buffer
  40. /// </summary>
  41. private Dictionary<string, bool> _festoDataBuffer = new Dictionary<string, bool>();
  42. /// <summary>
  43. /// 定时器
  44. /// </summary>
  45. private PeriodicJob _periodicJob;
  46. //delegate
  47. #region Delegate
  48. public delegate void VariableValueChanged(object obj);
  49. #endregion
  50. #region 事件
  51. /// <summary>
  52. /// 变量变更事件
  53. /// </summary>
  54. public event VariableValueChanged OnDIVariableValueChanged;
  55. public event VariableValueChanged OnAIVariableValueChanged;
  56. public event VariableValueChanged OnDOVariableValueChanged;
  57. public event VariableValueChanged OnAOVariableValueChanged;
  58. #endregion
  59. public WagoSocketSimulator(int port):base(port)
  60. {
  61. SimulatorCommManager.Instance.OnUpdateVariableValueChanged += UpdataDataCausedByOtherModule;
  62. MotorSimulator.Instance.OnUpdateWagoDatasChanged += UpdataDataCausedByOtherModule;
  63. InitializeData(port);
  64. }
  65. private void UpdataDataCausedByOtherModule(string name, bool value, bool invert)
  66. {
  67. value = invert ? !value : value;
  68. //AI Data
  69. if (AINameIndexDic.ContainsKey(name))
  70. {
  71. switch (name)
  72. {
  73. case "r_LoaderA_LS_Vacuum_anlg":
  74. case "r_LoaderB_LS_Vacuum_anlg":
  75. AIShorts[AINameIndexDic[name]] = value ? (short)0x32C8 : (short)0x2AF8;
  76. break;
  77. case "r_DPUF_A_CHUCK_A_VAC":
  78. case "r_DPUF_A_CHUCK_B_VAC":
  79. AIShorts[AINameIndexDic[name]] = value ? (short)0x0C80 : (short)0x32C8;
  80. break;
  81. case "r_LOADERA_BERNOULLI_PRESSURE":
  82. case "r_LOADERB_BERNOULLI_PRESSURE":
  83. case "r_LOADERA_CHUCK_BLADDER":
  84. case "r_LOADERB_CHUCK_BLADDER":
  85. case "r_LOADERA_WS_BLADDER_PRESSURE":
  86. case "r_LOADERB_WS_BLADDER_PRESSURE":
  87. AIShorts[AINameIndexDic[name]] = value ? (short)0x2AF8 : (short)0x00;
  88. break;
  89. default:
  90. break;
  91. }
  92. }
  93. //DI Data
  94. UpdataDIBytes(name, value ? 1 : 0);
  95. //Festo Data
  96. if (name == "FlowTestClamp") _festoDataBuffer[name] = value;
  97. }
  98. /// <summary>
  99. /// 触发Wago对应数据更新
  100. /// </summary>
  101. /// <param name="position"></param>
  102. /// <param name="value"></param>
  103. private void UpdateDataCausedByWago(int position, bool value)
  104. {
  105. if (position == DONameIndexDic["c_PUF_CHUCK"])
  106. {
  107. UpdataDIBytes("r_PUF_A_CHUCK_OUT", value ? 1 : 0);
  108. UpdataDIBytes("r_PUF_B_CHUCK_OUT", value ? 1 : 0);
  109. UpdataDIBytes("r_PUF_A_CHUCK_IN", !value ? 1 : 0);
  110. UpdataDIBytes("r_PUF_B_CHUCK_IN", !value ? 1 : 0);
  111. }
  112. }
  113. /// <summary>
  114. /// 初始化字典
  115. /// </summary>
  116. private void InitializeData(int port) //端口用于初始化不同Wago设备的字典
  117. {
  118. //加载对应配置文件 WagoControllerCfg-Simulator.xml
  119. try
  120. {
  121. string oldXmlPath = PathManager.GetCfgDir();
  122. string newXmlPath = oldXmlPath.Replace("CyberX8_Simulator", "CyberX8_RT") + "Devices\\WagoControllerCfg-Simulator.xml";
  123. WagoControllerCfg cfg = CustomXmlSerializer.Deserialize<WagoControllerCfg>(new FileInfo(newXmlPath));
  124. if (cfg != null)
  125. {
  126. foreach (WagoDeviceConfig config in cfg.WagoDeviceConfigs)
  127. {
  128. if (port == config.Port)
  129. {
  130. if(config.Module == "Loader" && _periodicJob == null)
  131. {
  132. _periodicJob = new PeriodicJob(100, OnTimer, $"Wago {config.Module} timer",true);
  133. }
  134. //加载DO
  135. int i = 0;
  136. DONameIndexDic = new Dictionary<string, int>();
  137. foreach (var group in config.WagoDigOut.WagoDOGroups)
  138. {
  139. foreach (var item in group.WagoDOs)
  140. {
  141. DONameIndexDic[item.Name] = i;
  142. i++;
  143. }
  144. }
  145. //加载DI
  146. i = 0;
  147. DINameIndexDic = new Dictionary<string, int>();
  148. foreach (var group in config.WagoDigIn.WagoDIGroups)
  149. {
  150. foreach(var item in group.WagoDIs)
  151. {
  152. DINameIndexDic[item.Name] = i;
  153. i++;
  154. }
  155. }
  156. //加载AO
  157. i = 0;
  158. AONameIndexDic = new Dictionary<string, int>();
  159. foreach (var group in config.WagoAnoOut.WagoAOGroups)
  160. {
  161. foreach (var item in group.WagoAOs)
  162. {
  163. AONameIndexDic[item.Name] = i;
  164. i++;
  165. }
  166. }
  167. //加载AI
  168. i = 0;
  169. AINameIndexDic = new Dictionary<string, int>();
  170. foreach (var group in config.WagoAnoIn.WagoAIGroups)
  171. {
  172. foreach (var item in group.WagoAIs)
  173. {
  174. AINameIndexDic[item.Name] = i;
  175. i++;
  176. }
  177. }
  178. }
  179. }
  180. }
  181. }
  182. catch
  183. {
  184. LOG.WriteLog(eEvent.ERR_WAGO, "Wago", "Load wago WagoControllerCfg-Simulator.xml failed");
  185. }
  186. //设置IO变量默认值
  187. if (AINameIndexDic.ContainsKey("r_LoaderA_LS_Vacuum_anlg")) AIShorts[AINameIndexDic["r_LoaderA_LS_Vacuum_anlg"]] = 0x32C8;
  188. if (AINameIndexDic.ContainsKey("r_LoaderB_LS_Vacuum_anlg")) AIShorts[AINameIndexDic["r_LoaderB_LS_Vacuum_anlg"]] = 0x32C8;
  189. if (AINameIndexDic.ContainsKey("r_DPUF_A_CHUCK_A_VAC")) AIShorts[AINameIndexDic["r_DPUF_A_CHUCK_A_VAC"]] = 0x32C8;
  190. if (AINameIndexDic.ContainsKey("r_DPUF_A_CHUCK_B_VAC")) AIShorts[AINameIndexDic["r_DPUF_A_CHUCK_B_VAC"]] = 0x32C8;
  191. }
  192. #region 公共方法
  193. public void UpdataDOBytes(string name,int value)
  194. {
  195. if (OnDOVariableValueChanged != null)
  196. {
  197. OnDOVariableValueChanged(name);
  198. }
  199. if (DONameIndexDic.ContainsKey(name))
  200. {
  201. if (DONameIndexDic[name] < DOBytes.Length)
  202. {
  203. DOBytes[DONameIndexDic[name]] = value == 0 ? (byte)0 : (byte)1;
  204. }
  205. }
  206. }
  207. public void UpdataDIBytes(string name, int value)
  208. {
  209. if (OnDIVariableValueChanged != null)
  210. {
  211. OnDIVariableValueChanged(name);
  212. }
  213. if (DINameIndexDic.ContainsKey(name))
  214. {
  215. if (DINameIndexDic[name] < DIBytes.Length)
  216. {
  217. DIBytes[DINameIndexDic[name]] = value == 0 ? (byte)0 : (byte)1;
  218. }
  219. }
  220. }
  221. public void UpdataAOShorts(string name, int value)
  222. {
  223. if (OnAOVariableValueChanged != null)
  224. {
  225. OnAOVariableValueChanged(name);
  226. }
  227. if (AONameIndexDic.ContainsKey(name))
  228. {
  229. string hexValue = value.ToString("X2");
  230. try
  231. {
  232. short result = Convert.ToInt16(hexValue, 16);
  233. if (AONameIndexDic[name] < AOShorts.Length)
  234. {
  235. AOShorts[AONameIndexDic[name]] = result;
  236. }
  237. }
  238. catch (FormatException)
  239. {
  240. }
  241. }
  242. }
  243. public void UpdataAIShorts(string name, int value)
  244. {
  245. if (OnAIVariableValueChanged != null)
  246. {
  247. OnAIVariableValueChanged(name);
  248. }
  249. if (AINameIndexDic.ContainsKey(name))
  250. {
  251. string hexValue = value.ToString("X2");
  252. try
  253. {
  254. short result = Convert.ToInt16(hexValue, 16);
  255. if(AINameIndexDic[name] < AIShorts.Length)
  256. {
  257. AIShorts[AINameIndexDic[name]] = result;
  258. }
  259. }
  260. catch (FormatException)
  261. {
  262. }
  263. }
  264. }
  265. #endregion
  266. #region 功能方法
  267. /// <summary>
  268. /// 将长度为8的二进制byte数组转成对应十六进制byte值(大端模式)
  269. /// </summary>
  270. /// <param name="byteArray"></param>
  271. /// <returns></returns>
  272. public byte ConvertByteArrayToHex(byte[] byteArray)
  273. {
  274. byte result = 0;
  275. // 先将 byte 数组转换为二进制数
  276. int binaryValue = 0;
  277. for (int i = 0; i < 8; i++)
  278. {
  279. binaryValue |= (byteArray[i] << (7 - i));
  280. }
  281. // 逆转二进制数
  282. int reversedValue = 0;
  283. for (int i = 0; i < 8; i++)
  284. {
  285. reversedValue |= ((binaryValue >> i) & 1) << (7 - i);
  286. }
  287. // 转换为十六进制byte
  288. if (byte.TryParse(reversedValue.ToString("X2"), System.Globalization.NumberStyles.HexNumber, null, out result))
  289. {
  290. return result;
  291. }
  292. return 0;
  293. }
  294. /// <summary>
  295. /// 将short数组转成长度两倍的byte数组
  296. /// </summary>
  297. /// <param name="shortArray"></param>
  298. /// <returns></returns>
  299. private byte[] ConvertShortArrayToByteArray(short[] shortArray)
  300. {
  301. byte[] byteArray = new byte[shortArray.Length * 2];
  302. for (int i = 0; i < shortArray.Length; i++)
  303. {
  304. byte[] tempBytes = BitConverter.GetBytes(shortArray[i]);
  305. Array.Reverse(tempBytes);
  306. Array.Copy(tempBytes, 0, byteArray, i * 2, 2);
  307. }
  308. return byteArray;
  309. }
  310. #endregion
  311. protected override void ProcessUnsplitMessage(byte[] data)
  312. {
  313. byte command = data[7];
  314. if (command == 0x01) //读DO
  315. {
  316. short flag = byteTransform.TransInt16(data, 0);
  317. byte channel = data[6];
  318. short startAddress = byteTransform.TransInt16(data, 8);
  319. short bitCount = byteTransform.TransInt16(data, 10);
  320. byte byteCount = (byte)(bitCount / 8 + 1);
  321. byte[] bytes = new byte[byteCount];
  322. for(int i = 0; i < byteCount;i++)
  323. {
  324. byte[] tempbytes = new byte[8];
  325. Array.Copy(DOBytes,8 * i, tempbytes, 0, 8);
  326. bytes[i] = ConvertByteArrayToHex(tempbytes);
  327. }
  328. OnWriteMessage(CreateReadDigitalResponse(flag, channel, command, byteCount, bytes));
  329. return;
  330. }
  331. else if(command == 0x03)//读AO
  332. {
  333. short flag = byteTransform.TransInt16(data, 0);
  334. byte channel = data[6];
  335. short startAddress = byteTransform.TransInt16(data, 8);
  336. short registerCount = byteTransform.TransInt16(data, 10);
  337. short[] shorts = new short[registerCount];//获取指定寄存器里的内容
  338. Array.Copy(AOShorts, 0, shorts, 0, registerCount);
  339. byte[] bytes = new byte[registerCount * 2];
  340. bytes = ConvertShortArrayToByteArray(shorts); //转入长度为shorts数组长度两倍的bytes数组中
  341. OnWriteMessage(CreateReadAnalogyResponse(flag, channel, command, (byte)registerCount, bytes));
  342. return;
  343. }
  344. else if (command == 0x02)//读DI
  345. {
  346. short flag = byteTransform.TransInt16(data, 0);
  347. byte channel = data[6];
  348. short startAddress = byteTransform.TransInt16(data, 8);
  349. short bitCount = byteTransform.TransInt16(data, 10);
  350. byte byteCount = (byte)(bitCount / 8 + 1);
  351. byte[] bytes = new byte[byteCount];
  352. for (int i = 0; i < byteCount; i++)
  353. {
  354. byte[] tempbytes = new byte[8];
  355. Array.Copy(DIBytes, 8 * i, tempbytes, 0, 8);
  356. bytes[i] = ConvertByteArrayToHex(tempbytes);
  357. }
  358. OnWriteMessage(CreateReadDigitalResponse(flag, channel, command, byteCount, bytes));
  359. return;
  360. }
  361. else if (command == 0x04)//读AI
  362. {
  363. short flag = byteTransform.TransInt16(data, 0);
  364. byte channel = data[6];
  365. short startAddress = byteTransform.TransInt16(data, 8);
  366. short registerCount = byteTransform.TransInt16(data, 10);
  367. short[] shorts = new short[registerCount];//获取指定寄存器里的内容
  368. Array.Copy(AIShorts, 0, shorts, 0, registerCount);
  369. byte[] bytes = new byte[registerCount * 2];
  370. bytes = ConvertShortArrayToByteArray(shorts); //转入长度为shorts数组两倍的bytes数组中
  371. OnWriteMessage(CreateReadAnalogyResponse(flag, channel, command, (byte)registerCount, bytes));
  372. return;
  373. }
  374. else if (command == 0x05)//写DO
  375. {
  376. short startAddress = byteTransform.TransInt16(data, 8);
  377. if (startAddress > 0x03FF || startAddress < WRITE_DO_STARTADDRESS)
  378. {
  379. short flag = byteTransform.TransInt16(data, 0);
  380. byte channel = data[6];
  381. OnWriteMessage(CreateError(flag, channel, command, 0x02)); //地址错误
  382. return;
  383. }
  384. int position = startAddress - WRITE_DO_STARTADDRESS;
  385. bool status = data[10] == 0xFF ? true : false;
  386. lock (_writeDOLocker)
  387. {
  388. DOBytes[position] = status ? (byte)1 : (byte)0;
  389. }
  390. OnWriteMessage(data); //原消息返回
  391. //触发Wago对应数据更新
  392. UpdateDataCausedByWago(position, status);
  393. return;
  394. }
  395. else if (command == 0x06)//写AO
  396. {
  397. short startAddress = byteTransform.TransInt16(data, 8);
  398. if(startAddress > 0x02FF || startAddress < WRITE_AO_STARTADDRESS)
  399. {
  400. short flag = byteTransform.TransInt16(data, 0);
  401. byte channel = data[6];
  402. OnWriteMessage(CreateError(flag, channel, command, 0x02)); //地址错误
  403. return;
  404. }
  405. int position = startAddress - WRITE_AO_STARTADDRESS;
  406. short value = byteTransform.TransInt16(data, 10);
  407. lock (_writeAOLocker)
  408. {
  409. AOShorts[position] = value;
  410. }
  411. OnWriteMessage(data); //原消息返回
  412. return;
  413. }
  414. else
  415. {
  416. short flag = byteTransform.TransInt16(data, 0);
  417. byte channel = data[6];
  418. OnWriteMessage(CreateError(flag, channel, command, 0x01)); //指令错误
  419. return;
  420. }
  421. }
  422. /// <summary>
  423. /// 回复读数字量
  424. /// </summary>
  425. /// <param name="flag"></param>
  426. /// <param name="channel"></param>
  427. /// <param name="command"></param>
  428. /// <param name="byteCount"></param>
  429. /// <param name="values"></param>
  430. /// <returns></returns>
  431. private byte[] CreateReadDigitalResponse(short flag, byte channel, byte command, byte byteCount, byte[] values)
  432. {
  433. byte[] bytes = new byte[7 + 2 + values.Length]; //回复字节长度,前面7个字节固定长度 + functionCode一个字节 + byteCount一个字节+values.length个字节
  434. Array.Copy(byteTransform.GetBytes(flag), 0, bytes, 0, 2);
  435. bytes[2] = 0x00;
  436. bytes[3] = 0x00;
  437. short dataLength = (short)(3 + values.Length);
  438. Array.Copy(byteTransform.GetBytes(dataLength), 0, bytes, 4, 2);
  439. bytes[6] = channel;
  440. bytes[7] = command;
  441. bytes[8] = byteCount;
  442. Array.Copy(values, 0, bytes, 9, values.Length);
  443. return bytes;
  444. }
  445. /// <summary>
  446. /// 回复读模拟量
  447. /// </summary>
  448. /// <param name="flag"></param>
  449. /// <param name="channel"></param>
  450. /// <param name="command"></param>
  451. /// <param name="registerCount"></param>
  452. /// <param name="values"></param>
  453. /// <returns></returns>
  454. private byte[] CreateReadAnalogyResponse(short flag, byte channel, byte command, byte registerCount, byte[] values)
  455. {
  456. byte[] bytes = new byte[7 + 2 + 2 * registerCount]; //回复字节长度,前面7个字节固定长度 + functionCode一个字节 + byteCount一个字节+registerCount*2个字节(一个寄存器占两个字节)
  457. Array.Copy(byteTransform.GetBytes(flag), 0, bytes, 0, 2);
  458. bytes[2] = 0x00;
  459. bytes[3] = 0x00;
  460. short dataLength = (short)(3 + 2 * registerCount);
  461. Array.Copy(byteTransform.GetBytes(dataLength), 0, bytes, 4, 2);
  462. bytes[6] = channel;
  463. bytes[7] = command;
  464. bytes[8] = (byte)(2 * registerCount);
  465. Array.Copy(values, 0, bytes, 9, values.Length);
  466. return bytes;
  467. }
  468. /// <summary>
  469. /// 错误回复
  470. /// </summary>
  471. /// <param name="flag"></param>
  472. /// <param name="channel"></param>
  473. /// <param name="command"></param>
  474. /// <param name="error"></param>
  475. /// <returns></returns>
  476. private byte[] CreateError(short flag, byte channel, byte command, byte error)
  477. {
  478. byte[] bytes = new byte[9];
  479. Array.Copy(byteTransform.GetBytes(flag), 0, bytes, 0, 2);
  480. bytes[2] = 0x00;
  481. bytes[3] = 0x00;
  482. bytes[4] = 0x00;
  483. bytes[5] = 0x03;
  484. bytes[6] = channel;
  485. bytes[7] = (byte)(command | 0x80);
  486. bytes[8] = error;
  487. return bytes;
  488. }
  489. /// <summary>
  490. /// 定时器
  491. /// </summary>
  492. /// <returns></returns>
  493. private bool OnTimer()
  494. {
  495. LeakTestSimulator();
  496. return true;
  497. }
  498. #region 模拟方法
  499. /// <summary>
  500. /// Loader LeakTest模拟
  501. /// </summary>
  502. private void LeakTestSimulator()
  503. {
  504. if (DOBytes[DONameIndexDic["c_VACUUM_TEST"]] == 1 && _festoDataBuffer["FlowTestClamp"] && AIShorts[AINameIndexDic["r_LOADER_GasFlowSensor_FLOW"]] == 0)
  505. {
  506. AIShorts[AINameIndexDic["r_LOADER_GasFlowSensor_FLOW"]] = 15000;
  507. }
  508. else if (DOBytes[DONameIndexDic["c_VACUUM_TEST"]] == 0 && !_festoDataBuffer["FlowTestClamp"])
  509. {
  510. AIShorts[AINameIndexDic["r_LOADER_GasFlowSensor_FLOW"]] = 0;
  511. }
  512. if (DOBytes[DONameIndexDic["c_VACUUM_TEST"]] == 1 && _festoDataBuffer["FlowTestClamp"] && AIShorts[AINameIndexDic["r_LOADER_GasFlowSensor_FLOW"]] > 3500)
  513. {
  514. AIShorts[AINameIndexDic["r_LOADER_GasFlowSensor_FLOW"]] -= 40;
  515. if (AIShorts[AINameIndexDic["r_LOADER_GasFlowSensor_FLOW"]] < 14000)
  516. {
  517. AIShorts[AINameIndexDic["r_LOADER_GasFlowSensor_FLOW"]] -= 140;
  518. }
  519. }
  520. }
  521. #endregion
  522. }
  523. }