using Aitex.Core.RT.DataCenter;
using Aitex.Core.RT.Device;
using Aitex.Core.RT.Event;
using Aitex.Core.RT.Log;
using Aitex.Core.RT.OperationCenter;
using Aitex.Core.RT.Routine;
using Aitex.Core.RT.SCCore;
using Aitex.Core.Util;
using MECF.Framework.Common.Beckhoff.AxisProvider;
using MECF.Framework.Common.Beckhoff.IOAxis;
using MECF.Framework.Common.Beckhoff.Station;
using MECF.Framework.Common.CommonData.PUF;
using MECF.Framework.Common.TwinCat;
using MECF.Framework.Common.Utilities;
using CyberX8_Core;
using System;
using System.Collections.Generic;
using System.Linq;
using System.Reflection;
using System.Text;
using System.Threading;
using System.Threading.Tasks;
using System.Timers;
using CommunityToolkit.HighPerformance.Buffers;
using System.Windows.Documents;
using MECF.Framework.Common.Device.Galil;
namespace CyberX8_RT.Devices.AXIS
{
public abstract class JetAxisBase : BaseDevice, IDevice
{
#region 常量
private const string STATUS_WORD = "StatusWord";
private const string DIGITAL_INPUTS="DigitalInputs";
private const string CONTROL_WORD = "ControlWord";
private const string MODE_OF_OPERATION = "ModeOfOperation";
protected const string PROFILE_VELOCITY = "ProfileVelocity";
protected const string PROFILE_ACCEL = "ProfileAccel";
protected const string PROFILE_DECEL = "ProfileDecel";
private const string TARGET_POSITION = "TargetPosition";
private const string MOTOR_POSITION = "MotorPosition";
private const string ACTUAL_VELOCITY = "ActualVelocity";
private const string ACTUAL_TORQUE = "ActualTorque";
private const string POSITION_ERROR = "PositionError";
private const string MOTION_DATA = "MotionData";
private const string CURRENT_STATION = "CurrentStation";
protected const string CURRENT_STATION_LIST = "CurrentStationList";
private const string IS_SWITCH_ON = "IsSwitchOn";
private const string HOME_OFFSET = "HomeOffset";
private const string HOMING_METHOD = "HomingMethod";
protected const string HOMING_VELOCITY = "HomingVelocity";
protected const string HOMING_VELOCITY_SLOW = "HomingVelocitySlow";
protected const string HOMING_ACCEL = "HomingAccel";
private const string NEGATIVE_TORQUE_LIMIT="NegativeTorqueLimit";
private const string POSITIVE_TORQUE_LIMIT = "PositiveTorqueLimit";
private const string MANUF_STATUS="ManufStatus";
private const string SOFTWARE_LIMIT_MINUS= "SoftwareLimitMinus";
private const string SOFTWARE_LIMIT_PLUS = "SoftwareLimitPlus";
private const string STOP_CODE = "StopCode";
#endregion
#region 内部变量
///
/// 比例因子
///
private double _scaleFactor = 0;
///
/// jog限制
///
private double _jogLimit = 0;
///
/// 当前位置数值(用于判定是否正在运动)
///
private int _currentLocation = 0;
///
/// 是否运动
///
private bool _isRun = false;
///
/// 当前位置
///
private string _currentStation = "";
///
/// 当前位置集合(多个位置共用一个数值)
///
private List _currentStationList = new List();
///
/// 当前位置锁
///
private object _locationLocker = new object();
///
/// 工位位置对象
///
private BeckhoffStationAxis _stationAxis;
///
/// 运动时间
///
private DateTime _runTime = DateTime.Now;
///
/// 尺寸
///
private int _waferSize = 0;
///
/// inter lock
///
private IAxisInterLock _interLock;
///
/// 是否存在Rev Sensor Limit
///
private bool _isRevSensorLimit = false;
///
/// 是否存在Forward Limit
///
private bool _isForwardSensorLimit = false;
///
/// Home Switched是否触发
///
private bool _isHomeSwitchedTrigger = false;
///
/// 变量是否初始化字典
///
private Dictionary _variableInitializeDic = new Dictionary();
#endregion
#region protected 字段
///
/// 轴参数对象
///
protected GalilAxisConfig _galilAxisConfig = null;
///
/// 状态
///
protected RState _status;
///
/// 当前操作
///
protected MotionOperation _currentOperation = MotionOperation.None;
///
/// 模式
///
protected byte _modeOfOperation;
///
/// 状态字
///
protected ushort _statusWord;
///
/// 控制字
///
protected ushort _controlWord;
///
/// 运动数据对象
///
protected CommandMotionData _commandMotionData = new CommandMotionData();
///
/// Home状态
///
protected bool _isHomed;
///
/// SwitchOn状态
///
protected bool _isSwitchOn;
///
/// 是否错误
///
protected bool _isError;
///
/// 是否到达目标位置
///
protected bool _inTargetPosition = false;
///
/// 初始化的速度
///
protected int _initialVelocity = 0;
///
/// 初始化的加速度
///
protected int _initialAcceleration = 0;
///
/// 初始化的减速度
///
protected int _initialDeceleration = 0;
///
/// 运动速度
///
protected int _profileVelocity = 0;
///
/// 运动加速度
///
protected int _profileAcceleration = 0;
///
/// 运动减速度
///
protected int _profileDeceleration = 0;
///
/// 负向Torque限制
///
protected int _profileNegativeTorqueLimit = 0;
///
/// 正向Torque限制
///
protected int _profilePositiveTorqueLimit = 0;
///
/// Homing 速度
///
protected int _profileHomingVelocity = 0;
///
/// Homing 速度Slow
///
protected int _profileHomingVelocitySlow = 0;
///
/// Homing加速度
///
protected int _profileHomingAccel = 0;
///
///
/// 目标位置
///
protected double _targetPosition = 0.0;
///
/// home超时时长
///
protected int _homeTimeout = 5000;
///
/// coe输出变量集合
///
protected List _coeOutputs = new List();
///
/// 速度比例
///
protected int _speedRatio = 1;
///
/// 加速度的比例
///
protected int _accelerationRatio = 1;
///
/// torque比例
///
protected int _torqueRatio = 1000;
///
/// Motion Position比例
///
protected double _motionPositionRation = 1;
#endregion
#region 属性
///
/// 状态
///
public RState Status { get { return _status; } }
///
/// Home状态
///
public bool IsHomed { get { return _isHomed; } set { _isHomed = value; } }
///
/// SwitchOn状态
///
public bool IsSwitchOn { get { return _isSwitchOn; } }
///
/// 模式
///
public byte ModeOfOperation { get { return _modeOfOperation; } }
///
/// 控制字
///
public ushort ControlWord { get { return _controlWord; } }
///
/// 是否运动中
///
public bool IsRun { get { return _isRun; } }
///
/// 当前位置
///
public string CurrentStation { get { return _currentStation; } }
///
/// 是否到达目标位置
///
public bool InTargetPosition { get { return _inTargetPosition; } }
///
/// 运动数据对象
///
public CommandMotionData MotionData { get { return _commandMotionData; } }
///
/// 负向Torque限制数值
///
public int NegativeTorqueLimit { get { return _profileNegativeTorqueLimit; } }
///
/// 正向Torque限制数值
///
public int PositiveTorqueLimit { get { return _profilePositiveTorqueLimit; } }
///
/// 是否错误
///
public bool IsError { get { return _isError; } }
///
/// 目标位置
///
public double TargetPosition { get { return _targetPosition; } }
///
/// 加速度
///
public double ProfileAcceleration { get { return _profileAcceleration; } }
///
/// 减速度
///
public double ProfileDeceleration { get { return _profileDeceleration; } }
///
/// inter lock接口对象
///
public IAxisInterLock InterLock { set { _interLock= value; } }
///
/// 是否存在Sensor Limit
///
public bool IsRevSensorLimit { set { _isRevSensorLimit = value; } }
///
/// 是否存在正向Sensor Limit
///
public bool IsForwardSensorLimit { set { _isForwardSensorLimit = value; } }
///
/// Home Switch是否触发
///
public bool IsHomeSwitchedTriggered { get { return _isHomeSwitchedTrigger; } set { _isHomeSwitchedTrigger = value; } }
///
/// 所有io变量是否初始化
///
public bool IOInitialized { get { return AllIoVariableInitialized(); } }
///
/// WaferSize
///
public int WaferSize { get { return _waferSize; } set { _waferSize = value; } }
#endregion
///
/// 构造函数
///
///
///
public JetAxisBase(string moduleName,string name) : base(moduleName, name,name,name)
{
InitializeParameter();
LoadStation();
InitializeRoutine();
SubscribeData();
InitializeOperation();
}
#region private方法
///
/// 加载Station位置
///
private void LoadStation()
{
_waferSize = SC.GetValue("System.WaferSize");
_stationAxis = BeckhoffStationLocationManager.Instance.GetStationAxis(Module, Name, _waferSize);
}
///
/// 订阅数据
///
private void SubscribeData()
{
BeckhoffProviderAxis beckhoffProviderAxis = BeckhoffAxisProviderManager.Instance.GetAxisProvider($"{Module}.{Name}");
if (beckhoffProviderAxis != null)
{
_scaleFactor = beckhoffProviderAxis.ScaleFactor;
_jogLimit = beckhoffProviderAxis.JogLimit;
}
_galilAxisConfig = GalilControllerCfgManager.Instance.GetGalilAxisConfig(Module.ToString(),Name);
if (_galilAxisConfig != null)
{
_profileVelocity =CalculateMultiplySpeedRatio(_galilAxisConfig.Speed);
_initialVelocity = _profileVelocity;
_profileAcceleration = CalculateDivideAccelerationRatio(_galilAxisConfig.Acceleration);
_initialAcceleration = _profileAcceleration;
_profileDeceleration = CalculateDivideAccelerationRatio(_galilAxisConfig.Deceleration);
_initialDeceleration = _profileDeceleration;
_profileNegativeTorqueLimit = _galilAxisConfig.NegativeTorqueLimit;
_profilePositiveTorqueLimit = _galilAxisConfig.PositiveTorqueLimit;
_commandMotionData.FileAcceleration = CalculateValueAfterScale(_galilAxisConfig.Acceleration);
_commandMotionData.FileDeceleration = CalculateValueAfterScale(_galilAxisConfig.Deceleration);
_commandMotionData.HomeOffset = CalculateValueAfterScale(_galilAxisConfig.HomingOffset);
_commandMotionData.FileHomingAccel = CalculateValueAfterScale(_galilAxisConfig.HomingAcceleration);
_commandMotionData.FileHomingVelocitySlow = CalculateValueAfterScale(_galilAxisConfig.HomingSpeed);
_commandMotionData.FileHomingVelocity = CalculateValueAfterScale(_galilAxisConfig.HomingSpeed);
_commandMotionData.FileProfileVelocity = CalculateValueAfterScale(_galilAxisConfig.Speed);
_commandMotionData.FwdSoftLimit = CalculateValueAfterScale(_galilAxisConfig.ForwardSoftwareLimit)-_commandMotionData.HomeOffset;
_commandMotionData.RevSoftLimit = CalculateValueAfterScale(_galilAxisConfig.ReverseSoftwareLimit)-_commandMotionData.HomeOffset;
_commandMotionData.NegativeTorqueLimit = _galilAxisConfig.NegativeTorqueLimit;
_commandMotionData.PositiveTorqueLimit = _galilAxisConfig.PositiveTorqueLimit;
if (_galilAxisConfig.NegativeTorqueLimit != 0 || _galilAxisConfig.PositiveTorqueLimit != 0)
{
_commandMotionData.TorqueLimit = $"-{_galilAxisConfig.NegativeTorqueLimit}/+{_galilAxisConfig.PositiveTorqueLimit}";
}
if(_galilAxisConfig.HomingTimeOut!=0)
{
_homeTimeout = _galilAxisConfig.HomingTimeOut;
}
}
DATA.Subscribe($"{Module}.{Name}.{MOTION_DATA}", () => _commandMotionData,SubscriptionAttribute.FLAG.IgnoreSaveDB);
DATA.Subscribe($"{Module}.{Name}.{MOTOR_POSITION}", () => _commandMotionData.MotorPosition,SubscriptionAttribute.FLAG.IgnoreSaveDB);
DATA.Subscribe($"{Module}.{Name}.ProfileVelocity", () => _commandMotionData.ProfileVelocity, SubscriptionAttribute.FLAG.IgnoreSaveDB);
DATA.Subscribe($"{Module}.{Name}.Acceleration",()=>_commandMotionData.FileAcceleration,SubscriptionAttribute.FLAG.IgnoreSaveDB);
DATA.Subscribe($"{Module}.{Name}.Deceleration",()=>_commandMotionData.FileDeceleration,SubscriptionAttribute.FLAG.IgnoreSaveDB);
DATA.Subscribe($"{Module}.{Name}.ActualTorque",()=>_commandMotionData.ActualTorque,SubscriptionAttribute.FLAG.IgnoreSaveDB);
DATA.Subscribe($"{Module}.{Name}.{CURRENT_STATION}", () => _currentStation,SubscriptionAttribute.FLAG.IgnoreSaveDB);
DATA.Subscribe($"{Module}.{Name}.{CURRENT_STATION_LIST}", () => _currentStationList, SubscriptionAttribute.FLAG.IgnoreSaveDB);
DATA.Subscribe($"{Module}.{Name}.{IS_SWITCH_ON}", () => IsSwitchOn, SubscriptionAttribute.FLAG.IgnoreSaveDB);
DATA.Subscribe($"{Module}.{Name}.IsHomed", () => IsHomed, SubscriptionAttribute.FLAG.IgnoreSaveDB);
DATA.Subscribe($"{Module}.{Name}.IsError",()=>IsError, SubscriptionAttribute.FLAG.IgnoreSaveDB);
DATA.Subscribe($"{Module}.{Name}.IsMoving", () => _isRun, SubscriptionAttribute.FLAG.IgnoreSaveDB);
DATA.Subscribe($"{Module}.{Name}.IsRun", () => _isRun, SubscriptionAttribute.FLAG.IgnoreSaveDB);
}
///
/// 初始化操作
///
private void InitializeOperation()
{
OP.Subscribe($"{Module}.{Name}.{MotionOperation.SwitchOn}", (cmd, args) => { SwitchOn(); return true; });
OP.Subscribe($"{Module}.{Name}.{MotionOperation.SwitchOff}", (cmd, args) => { SwitchOff(); return true; });
OP.Subscribe($"{Module}.{Name}.{MotionOperation.Home}", (cmd, args) => { Home(); return true; });
OP.Subscribe($"{Module}.{Name}.JogUp", JogUpPosition);
OP.Subscribe($"{Module}.{Name}.JogDown", JogDownPosition);
OP.Subscribe($"{Module}.{Name}.{MotionOperation.KeyDown}", KeyDownOperation);
OP.Subscribe($"{Module}.{Name}.{MotionOperation.Stop}",(cmd,args)=> { return StopPositionOperation(); });
OP.Subscribe($"{Module}.{Name}.{MotionOperation.Save}", SaveOperation);
OP.Subscribe($"{Module}.{Name}.GotoSavedPosition", (cmd, args) => {
return PositionStation(args[1].ToString()); });
}
///
/// 保存操作
///
///
///
///
public bool SaveOperation(string cmd, object[] args)
{
if (args.Length >= 2)
{
string key = args[0].ToString();
double paramValue = double.Parse(args[1].ToString());
BeckhoffStationLocationManager.Instance.SaveMotionPosition(key, paramValue);
lock (_locationLocker)
{
List lst = new List();
foreach (Station item in _stationAxis.Stations)
{
if (item.Name == key)
{
item.Position = paramValue.ToString();
_currentStation = item.Name;
if (!lst.Contains(item.Name))
{
lst.Add(item.Name);
}
}
}
_currentStationList.Clear();
if (lst.Count != 0)
{
_currentStationList.AddRange(lst);
}
}
LOG.WriteLog(eEvent.INFO_AXIS, $"{Module}.{Name}", "save success");
}
return true;
}
///
/// 计算所处当前工位
///
private void CalculateCurrentStation(double motor)
{
lock (_locationLocker)
{
List tmp = _currentStationList.ToList();
List lst = new List();
foreach (Station station in _stationAxis.Stations)
{
if (double.TryParse(station.Position, out double value))
{
if (Math.Round(Math.Abs(motor - value),2) <= _stationAxis.ToleranceDefault)
{
_currentStation = station.Name;
if (!lst.Contains(station.Name))
{
lst.Add(station.Name);
}
}
}
}
_currentStationList.Clear();
if (lst.Count != 0)
{
string str = string.Join(",", tmp);
_currentStationList.AddRange(lst);
string strLst = string.Join(",", _currentStationList);
if (str != strLst)
{
LOG.WriteLog(eEvent.INFO_AXIS, $"{Module}.{Name}", $"position {motor} current {strLst}");
}
}
else
{
_currentStation = "";
}
if (tmp.Count != 0&&_currentStationList.Count==0)
{
LOG.WriteLog(eEvent.INFO_AXIS, $"{Module}.{Name}", $"position {motor} current is empty");
}
}
}
///
/// 文本框回车操作
///
///
///
///
private bool KeyDownOperation(string cmd, object[] args)
{
if (args.Length < 2)
{
return false;
}
if (double.TryParse(args[1].ToString(), out double value))
{
AxisKeyDown(args[0].ToString(), value);
}
else
{
EV.PostWarningLog($"{Module}.{Name}", eEvent.ERR_AXIS, $"{args[0]} value {args[1]}is not int value");
}
return true;
}
///
/// 是否所有IO变量初始化完成
///
///
private bool AllIoVariableInitialized()
{
foreach (string item in _variableInitializeDic.Keys)
{
if (!_variableInitializeDic[item])
{
LOG.WriteLog(eEvent.ERR_DRYER, Module, $"{item} is not initialized");
return false;
}
}
return true;
}
///
/// 更新运动数据
///
///
///
private void UpdateMotionData(string variable, object value)
{
if(!MotionData.IsDataInitialized)
{
MotionData.IsDataInitialized = true;
}
PropertyInfo property = MotionData.GetType().GetProperty(variable);
if (property != null)
{
if (JudgeIsScale(variable))
{
if (int.TryParse(value.ToString(), out int intValue))
{
if (JudgeSpeedRatio(variable))
{
property.SetValue(MotionData, CalculateValueAfterScale(CalculateDivideSpeedRatio(intValue)));
}
else if(JudgeAccelerationRation(variable))
{
property.SetValue(MotionData, CalculateValueAfterScale(CalculateMultiplyAccelerationRatio(intValue)));
}
else
{
if (variable == MOTOR_POSITION)
{
intValue = (int)Math.Round(intValue * _motionPositionRation,0);
}
property.SetValue(MotionData, CalculateValueAfterScale(intValue));
}
}
else
{
property.SetValue(MotionData, value);
}
}
else if(variable==ACTUAL_TORQUE)
{
if (short.TryParse(value.ToString(), out short shortValue))
{
property.SetValue(MotionData, CalculateDivideTorqueRatio(shortValue));
}
else
{
property.SetValue(MotionData, value);
}
}
else
{
property.SetValue(MotionData, value);
}
}
if (variable == IS_SWITCH_ON)
{
_isSwitchOn = MotionData.IsSwitchOn;
}
}
///
/// 判定是否需要比例计算
///
///
///
private bool JudgeIsScale(string variable)
{
switch (variable)
{
case PROFILE_VELOCITY:
case PROFILE_ACCEL:
case PROFILE_DECEL:
case MOTOR_POSITION:
case POSITION_ERROR:
case ACTUAL_VELOCITY:
case TARGET_POSITION:
case HOMING_ACCEL:
case HOMING_VELOCITY:
case HOMING_VELOCITY_SLOW:
case HOME_OFFSET:
return true;
default:
return false;
}
}
///
/// 判定是否需要速度调整比例
///
///
///
private bool JudgeSpeedRatio(string variable)
{
switch (variable)
{
case PROFILE_VELOCITY:
case ACTUAL_VELOCITY:
case HOMING_VELOCITY:
case HOMING_VELOCITY_SLOW:
case HOME_OFFSET:
return true;
default:
return false;
}
}
///
/// 是否是加速度调整比例
///
///
///
protected bool JudgeAccelerationRation(string variable)
{
switch(variable)
{
case PROFILE_ACCEL:
case PROFILE_DECEL:
case HOMING_ACCEL:
return true;
default:
return false;
}
}
///
/// motor position发生变化
///
///
private void MotionPositionChanged(int location)
{
if(Math.Round(Math.Abs(location - _currentLocation)/_scaleFactor, 2)>0)
//if (Math.Abs(location - _currentLocation)/_scaleFactor >= _stationAxis.ToleranceDefault)
{
_currentLocation = location;
_runTime = DateTime.Now;
_isRun = true;
}
}
///
/// 更新Digital Inputs
///
///
private void UpdateDigitalInputs(uint digitalInputs)
{
if (_isRevSensorLimit)
{
MotionData.RevLimited = !(((digitalInputs>>18) & 0x01) == 0x01);
}
if(_isForwardSensorLimit)
{
MotionData.FwdLimited = !(((digitalInputs >> 17) & 0x01) == 0x01);
}
MotionData.HomedSwitched =((digitalInputs>>22)&0x01) == 0x01;
if(!_isHomeSwitchedTrigger&&MotionData.HomedSwitched)
{
_isHomeSwitchedTrigger = true;
}
}
///
/// 更新ManufactureStatus
///
///
private void UpdateManufactureStatus(uint manufactureStatus)
{
MotionData.HomedSwitched = ((manufactureStatus >> 26)&0x01) == 0x01;
if (!_isHomeSwitchedTrigger && MotionData.HomedSwitched)
{
_isHomeSwitchedTrigger = true;
}
}
///
/// 更新Torque Limited状态
///
private void UpdateTorqueLimited()
{
if(MotionData.NegativeTorqueLimit!=0||MotionData.PositiveTorqueLimit!=0)
{
MotionData.TorqueLimited = (MotionData.ActualTorque >= -MotionData.NegativeTorqueLimit) && (MotionData.ActualTorque <= MotionData.PositiveTorqueLimit) ;
}
else
{
MotionData.TorqueLimited = true;
}
}
///
/// 根据位置获取相应的Position数值
///
///
///
public (bool success,double position) GetPositionByStation(string station)
{
foreach(Station item in _stationAxis.Stations)
{
if(item.Name.EndsWith(station))
{
if(double.TryParse(item.Position,out double position))
{
return (true, position);
}
else
{
return (false, 0);
}
}
}
return (false, 0);
}
#endregion
#region protected 子类使用共用类,子类不再扩展
///
/// 计算比例后的数值
///
///
///
protected double CalculateValueAfterScale(int value)
{
if (_scaleFactor != 0)
{
return Math.Round((double)value / _scaleFactor, 2);
}
else
{
return (double)value;
}
}
///
/// 确认操作状态
///
///
protected void ConfirmOperationState(MotionOperation operation)
{
if (_currentOperation == operation)
{
_status = RState.End;
EndOperation();
}
}
///
/// 结束操作
///
protected void EndOperation()
{
LOG.WriteLog(eEvent.INFO_AXIS,$"{Module}.{Name}", $"{Module}.{Name} execute {_currentOperation} complete");
_currentOperation = MotionOperation.None;
_targetPosition = 0;
}
///
/// 订阅变量数值发生变化
///
protected void SubscribeValueAction()
{
GalilAxisSubscribeUpdateVariable(IS_SWITCH_ON);
GalilAxisSubscribeUpdateVariable(STOP_CODE);
GalilAxisSubscribeUpdateVariable( MOTOR_POSITION);
GalilAxisSubscribeUpdateVariable( POSITION_ERROR);
GalilAxisSubscribeUpdateVariable( ACTUAL_TORQUE);
GalilAxisSubscribeUpdateVariable( ACTUAL_VELOCITY);
}
///
/// 订阅IO变量
///
///
private void GalilAxisSubscribeUpdateVariable(string variable)
{
_variableInitializeDic[variable] = false;
GalilAxisManager.Instance.SubscribeModuleVariable($"{Module}.{Name}", variable, UpdateVariableValue);
}
///
/// 更新变量数值
///
///
///
protected void UpdateVariableValue(string variable, object value)
{
if (value == null)
{
return;
}
if (_variableInitializeDic.ContainsKey(variable) && !_variableInitializeDic[variable])
{
_variableInitializeDic[variable] = true;
}
if (variable == MOTOR_POSITION)
{
if (int.TryParse(value.ToString(), out int location))
{
MotionPositionChanged(location);
if (_galilAxisConfig.ForwardSoftwareLimit != 0)
{
MotionData.ForwardSoftwareLimited = location > _galilAxisConfig.ForwardSoftwareLimit-_galilAxisConfig.HomingOffset;
if (!_isForwardSensorLimit && !_isRevSensorLimit)
{
MotionData.FwdLimited = MotionData.ForwardSoftwareLimited;
}
}
if (_galilAxisConfig.ReverseSoftwareLimit != 0)
{
MotionData.ReverseSoftwareLimited = location < _galilAxisConfig.ReverseSoftwareLimit-_galilAxisConfig.HomingOffset;
if (!_isRevSensorLimit && !_isForwardSensorLimit)
{
MotionData.RevLimited = MotionData.ReverseSoftwareLimited;
}
}
}
}
UpdateMotionData(variable, value);
if (variable == MOTOR_POSITION)
{
CalculateCurrentStation(MotionData.MotorPosition);
}
if (variable == ACTUAL_TORQUE)
{
UpdateTorqueLimited();
}
else if (variable == POSITIVE_TORQUE_LIMIT || variable == NEGATIVE_TORQUE_LIMIT)
{
MotionData.TorqueLimit = $"-{MotionData.NegativeTorqueLimit}/+{MotionData.PositiveTorqueLimit}";
}
}
///
/// 监控(用于判定是否停止运动)
///
protected void JudgeRunMonitor()
{
if (_isRun && DateTime.Now.Subtract(_runTime).TotalMilliseconds >= 500)
{
_isRun = false;
}
}
#endregion
#region public 公开方法
///
/// 初始化
///
///
public bool Initialize()
{
SubscribeValueAction();
return true;
}
///
/// 当前位置是否离目标位置不远
///
///
///
public bool JudgeCurrentPositionIsInTargetPosition(int targetPosition)
{
double scaledTargetPosition = targetPosition /_scaleFactor;
double currentMotionPosition = MotionData.MotorPosition;
double delta = Math.Round(Math.Abs(currentMotionPosition - scaledTargetPosition), 2);
bool result = delta <= _stationAxis.ToleranceDefault;
return result;
}
///
/// 计算乘以比例后的数值
///
///
///
public int CalculateValueMultiplyScale(double value)
{
if (_scaleFactor != 0)
{
return (int)Math.Round(value * _scaleFactor, 0);
}
else
{
return (int)Math.Round(value, 0);
}
}
///
/// 计算乘上速度比例后的速度
///
///
///
public int CalculateMultiplySpeedRatio(int speed)
{
return speed * _speedRatio;
}
///
/// 计算乘上加速度比例后的加速度
///
///
///
public int CalculateMultiplyAccelerationRatio(int acceleration)
{
return acceleration * _accelerationRatio;
}
///
/// 计算除以速度比例后的速度
///
///
///
protected int CalculateDivideSpeedRatio(int speed)
{
return speed / _speedRatio;
}
///
/// 计算除以加速度比例后的加速度
///
///
///
protected int CalculateDivideAccelerationRatio(int acceleration)
{
return acceleration / _accelerationRatio;
}
///
/// 计算除以Torque比例后的Torque
///
///
///
protected double CalculateDivideTorqueRatio(int torque)
{
return Math.Round((double)torque / _torqueRatio, 2);
}
///
/// Jog Up
///
///
///
///
public bool JogUpPosition(string cmd, object[] args)
{
double jog=(double)args[1];
double currentPosition=MotionData.MotorPosition;
if(_jogLimit!=0)
{
if(jog>_jogLimit)
{
LOG.WriteLog(eEvent.ERR_AXIS, Module, $"Jog Value {jog} is over {_jogLimit}");
return false;
}
}
if (!_isSwitchOn)
{
LOG.WriteLog(eEvent.ERR_AXIS, Module, $"Axis is switch off,cannot jog");
return false;
}
return ProfilePositionOperation(Math.Round(currentPosition + jog,2));
}
///
/// Jog Down
///
///
///
///
public bool JogDownPosition(string cmd, object[] args)
{
double jog = (double)args[1];
double currentPosition = MotionData.MotorPosition;
if (_jogLimit != 0)
{
if (jog > _jogLimit)
{
LOG.WriteLog(eEvent.ERR_AXIS, Module, $"Jog Value {jog} is over {_jogLimit}");
return false;
}
}
if(!_isSwitchOn)
{
LOG.WriteLog(eEvent.ERR_AXIS, Module, $"Axis is switch off,cannot jog");
return false;
}
return ProfilePositionOperation(Math.Round(currentPosition - jog,2));
}
///
/// Profile position操作
///
///
///
///
public bool ProfilePositionOperation(double position)
{
_targetPosition = position;
int targetPosition = CalculateValueMultiplyScale(_targetPosition);
if (_galilAxisConfig.ForwardSoftwareLimit != 0 && targetPosition > _galilAxisConfig.ForwardSoftwareLimit - _galilAxisConfig.HomingOffset)
{
LOG.WriteLog(eEvent.ERR_AXIS, Module, $"target position {_targetPosition} is over forward limit");
return false;
}
if (_galilAxisConfig.ReverseSoftwareLimit != 0 && targetPosition < _galilAxisConfig.ReverseSoftwareLimit - _galilAxisConfig.HomingOffset)
{
LOG.WriteLog(eEvent.ERR_AXIS, Module, $"target position {_targetPosition} is less reverse limit");
return false;
}
bool result= ProfilePosition(targetPosition, _profileVelocity, _profileAcceleration, _profileDeceleration);
if (result)
{
MotionData.TargetPosition = _targetPosition;
}
return result;
}
///
/// 移动至指定位置
///
///
///
public bool PositionStation(string targetStation,bool isHome=false,int velocity=0,int acceleration=0,int deceleration=0, bool judgeTorqueLimit = true)
{
if (!CheckPositionIsInStation(MotionData.MotorPosition,targetStation))
{
if(_interLock!=null&&!isHome&&!_interLock.CheckGotoPosition(targetStation))
{
return false;
}
var result=GetPositionByStation(targetStation);
if(result.success)
{
_targetPosition = result.position;
int targetPosition = (int)Math.Round(result.position*_scaleFactor, 0);
bool positionResult = false;
if (velocity != 0)
{
positionResult= ProfilePosition(targetPosition, velocity, acceleration, deceleration, judgeTorqueLimit);
}
else
{
positionResult= ProfilePosition(targetPosition, _profileVelocity, _profileAcceleration, _profileDeceleration, judgeTorqueLimit);
}
if (positionResult)
{
MotionData.TargetPosition = _targetPosition;
}
return positionResult;
}
LOG.WriteLog(eEvent.ERR_AXIS, Module, $"{targetStation} not in list,cannot goto fixed position");
return false;
}
else
{
_status = RState.End;
}
return true;
}
///
/// 上电
///
///
public bool WriteSwitchOn()
{
return GalilControllerCfgManager.Instance.SetAxisCommand(Module, Name, "SH", null);
}
///
/// 下电
///
///
public bool WriteSwitchOff()
{
return GalilControllerCfgManager.Instance.SetAxisCommand(Module, Name, "MO", null);
}
///
/// 写入相对位置
///
///
///
public bool WriteReferencePosition(int referencePosition)
{
return GalilControllerCfgManager.Instance.SetAxisCommand(Module, Name, "PR", referencePosition);
}
///
/// 写入绝对位置
///
///
///
public bool WriteAbsolutePosition(int absolutePosition)
{
return GalilControllerCfgManager.Instance.SetAxisCommand(Module, Name, "PA", absolutePosition);
}
///
/// 写入速度
///
///
///
public bool WriteSpeed(int speed)
{
return GalilControllerCfgManager.Instance.SetAxisCommand(Module, Name, "SP", speed);
}
///
/// 写入加速度
///
///
///
public bool WriteAcceleration(int acceleration)
{
return GalilControllerCfgManager.Instance.SetAxisCommand(Module, Name, "AC", acceleration);
}
///
/// 写入减速度
///
///
///
public bool WriteDeceleration(int deceleration)
{
return GalilControllerCfgManager.Instance.SetAxisCommand(Module, Name, "DC", deceleration);
}
///
/// 停止
///
///
public bool WriteStop()
{
return GalilControllerCfgManager.Instance.SetAxisCommand(Module, Name, "ST", null);
}
///
/// 开始运动
///
///
public bool WriteStartMotion()
{
return GalilControllerCfgManager.Instance.SetAxisCommand(Module, Name, "BG", null);
}
///
/// Home 电机
///
///
public bool WriteHomeAxisCommand()
{
return GalilControllerCfgManager.Instance.SetAxisCommand(Module, Name, "HM", null);
}
///
/// 手动置零
///
///
public bool WriteDPZero()
{
bool result= GalilControllerCfgManager.Instance.SetAxisCommand(Module, Name, "DP", 0);
if (result)
{
return GalilControllerCfgManager.Instance.SetAxisCommand(Module, Name, "DE", 0);
}
return false;
}
///
/// 写入控制字
///
///
public bool WriteControlWord(ushort controlWord)
{
return BeckhoffAxisManager.Instance.WriteVariableValue($"{Module}.{Name}.{CONTROL_WORD}", controlWord);
}
///
/// 写入ModeOfOperation
///
///
///
public bool WriteModeOfMode(AxisModeOfOperation modeOfOperation)
{
return BeckhoffAxisManager.Instance.WriteVariableValue($"{Module}.{Name}.{MODE_OF_OPERATION}", (byte)modeOfOperation);
}
///
/// 写变量数值
///
///
///
///
public bool WriteVariable(string variableName,object value)
{
return BeckhoffAxisManager.Instance.WriteVariableValue($"{Module}.{Name}.{variableName}", value);
}
///
/// 检验GotoPosition条件
///
///
public bool CheckGotoPosition(string station)
{
return _interLock.CheckGotoPosition(station);
}
///
/// 检验当位Position是否在位置上
///
///
///
///
public bool CheckPositionIsInStation(double position,string stationName)
{
foreach (Station station in _stationAxis.Stations)
{
if (station.Name.ToLower().EndsWith(stationName.ToLower()))
{
if (double.TryParse(station.Position, out double value))
{
if (Math.Round(Math.Abs(position - value), 2) <= _stationAxis.ToleranceDefault)
{
return true;
}
}
}
}
return false;
}
///
/// 检验位置是否为空
///
///
///
public bool CheckPositionIsEmpty(double position)
{
foreach (Station station in _stationAxis.Stations)
{
if (double.TryParse(station.Position, out double value))
{
if (Math.Round(Math.Abs(position - value), 2) <= _stationAxis.ToleranceDefault)
{
return false;
}
}
}
return true;
}
///
/// 判定与目标位置相对关系
///
///
/// Left--位于目标位置左侧,Right--位于目标位置右侧
///
public bool JudgeCompareTargetStation(string station,string compareType)
{
double position = 0;
var result = GetPositionByStation(station);
if(result.success)
{
position = result.position;
}
else
{
return false;
}
var buffer16Position=GetPositionByStation(station);
switch(compareType)
{
case "Left":
return IsInStationLeftDirection(position);
case "Right":
if (buffer16Position.success)
{
position=buffer16Position.position;
}
return IsInStationRightPosition(position);
default:
return false;
}
}
///
/// 是否位于位置左侧
///
///
///
private bool IsInStationLeftDirection(double stationPosition)
{
double currentPosition = MotionData.MotorPosition;
double targetPosition = _targetPosition;
if(_currentOperation==MotionOperation.Position)
{
return currentPosition <= stationPosition && targetPosition <= stationPosition;
}
else
{
return currentPosition <= stationPosition;
}
}
///
/// 是否位于位置右侧
///
///
///
private bool IsInStationRightPosition(double stationPosition)
{
double currentPosition = MotionData.MotorPosition;
double targetPosition = _targetPosition;
if (_currentOperation == MotionOperation.Position)
{
return currentPosition > stationPosition && targetPosition > stationPosition;
}
else
{
return currentPosition > stationPosition ;
}
}
#endregion
#region virtual共用方法,子类可实现更多方法
///
/// Home共用方法
///
///
public virtual bool Home()
{
if (!_isSwitchOn)
{
EV.PostAlarmLog($"{Module}.{Name}", eEvent.ERR_PUF, $"{Module}.{Name} switch off,cannot home");
return false;
}
if (_status == RState.Running)
{
EV.PostAlarmLog($"{Module}.{Name}", eEvent.ERR_PUF, $"{Module}.{Name} current execute {_currentOperation},cannot home");
return false;
}
_currentOperation = MotionOperation.Home;
_status = RState.Running;
return true;
}
///
/// Home(isLogError)共用方法
///
///
public virtual bool Home(bool isLogError)
{
if (!_isSwitchOn)
{
EV.PostAlarmLog($"{Module}.{Name}", eEvent.ERR_PUF, $"{Module}.{Name} switch off,cannot home");
return false;
}
if (_status == RState.Running)
{
EV.PostAlarmLog($"{Module}.{Name}", eEvent.ERR_PUF, $"{Module}.{Name} current execute {_currentOperation},cannot home");
return false;
}
_currentOperation = MotionOperation.Home;
_status = RState.Running;
return true;
}
///
/// 更改速度百分比
///
///
///
public bool ChangePercentSpeedAceleration(int percent)
{
double percentSpeed = _initialVelocity * ((double)percent / 100);
double percentAceleration = _initialAcceleration * ((double)percent / 100);
double percentDeceleration = _initialDeceleration * ((double)percent / 100);
int changedSpeed = (int)(Math.Round(percentSpeed, 0));
int changedAcceleration = (int)(Math.Round(percentAceleration, 0));
int changedDeceleration = (int)(Math.Round(percentDeceleration, 0));
bool result= ChangeSpeedAcceleration(changedSpeed,changedAcceleration,changedDeceleration);
if(result)
{
_profileVelocity = changedSpeed;
_profileAcceleration = changedAcceleration;
_profileDeceleration = changedDeceleration;
}
return result;
}
#endregion
#region public abstract 子类实现方法
///
/// 停止操作
///
///
///
///
public abstract bool StopPositionOperation();
///
/// change speed
///
///
///
public abstract bool ChangeSpeed(int speed);
///
/// 改变速度加速度
///
///
///
public abstract bool ChangeSpeedAcceleration(int speed, int acceleration, int deceleration);
///
/// Switch On
///
public abstract bool SwitchOn();
///
/// Switch Off
///
public abstract bool SwitchOff();
///
/// 停止
///
public abstract void Stop();
///
/// Enable Operation
///
///
public abstract bool EnableOperation();
///
/// 定时器执行
///
///
public abstract bool OnTimer();
///
/// Profile operation
///
///
///
///
///
public abstract bool ProfilePosition(int targetPoint, int profileVelocity, int profileAcceleration, int profileDeceleration, bool judgeTorqueLimit = true);
#endregion
#region protected abstract 子类实现方法
///
/// 初始化Routine
///
protected abstract void InitializeRoutine();
///
/// 初始化参数
///
protected abstract void InitializeParameter();
///
/// 更新状态字
///
///
public abstract void UpdateStatusWord(ushort statusWord);
///
/// 回车输入
///
///
///
protected abstract void AxisKeyDown(string arg, double value);
#endregion
///
/// 监控
///
public void Monitor()
{
}
public void Reset()
{
}
/// 停止
///
public void Terminate()
{
}
}
}