using Aitex.Core.RT.DataCenter; using Aitex.Core.RT.Device; using Aitex.Core.RT.Event; using Aitex.Core.RT.Log; using Aitex.Core.RT.OperationCenter; using Aitex.Core.RT.Routine; using Aitex.Core.RT.SCCore; using Aitex.Core.Util; using MECF.Framework.Common.Beckhoff.AxisProvider; using MECF.Framework.Common.Beckhoff.IOAxis; using MECF.Framework.Common.Beckhoff.Station; using MECF.Framework.Common.CommonData.PUF; using MECF.Framework.Common.TwinCat; using MECF.Framework.Common.Utilities; using CyberX8_Core; using System; using System.Collections.Generic; using System.Linq; using System.Reflection; using System.Text; using System.Threading; using System.Threading.Tasks; using System.Timers; using CommunityToolkit.HighPerformance.Buffers; using System.Windows.Documents; using MECF.Framework.Common.Device.Galil; namespace CyberX8_RT.Devices.AXIS { public abstract class JetAxisBase : BaseDevice, IDevice { #region 常量 private const string STATUS_WORD = "StatusWord"; private const string DIGITAL_INPUTS="DigitalInputs"; private const string CONTROL_WORD = "ControlWord"; private const string MODE_OF_OPERATION = "ModeOfOperation"; protected const string PROFILE_VELOCITY = "ProfileVelocity"; protected const string PROFILE_ACCEL = "ProfileAccel"; protected const string PROFILE_DECEL = "ProfileDecel"; private const string TARGET_POSITION = "TargetPosition"; private const string MOTOR_POSITION = "MotorPosition"; private const string ACTUAL_VELOCITY = "ActualVelocity"; private const string ACTUAL_TORQUE = "ActualTorque"; private const string POSITION_ERROR = "PositionError"; private const string MOTION_DATA = "MotionData"; private const string CURRENT_STATION = "CurrentStation"; protected const string CURRENT_STATION_LIST = "CurrentStationList"; private const string IS_SWITCH_ON = "IsSwitchOn"; private const string HOME_OFFSET = "HomeOffset"; private const string HOMING_METHOD = "HomingMethod"; protected const string HOMING_VELOCITY = "HomingVelocity"; protected const string HOMING_VELOCITY_SLOW = "HomingVelocitySlow"; protected const string HOMING_ACCEL = "HomingAccel"; private const string NEGATIVE_TORQUE_LIMIT="NegativeTorqueLimit"; private const string POSITIVE_TORQUE_LIMIT = "PositiveTorqueLimit"; private const string MANUF_STATUS="ManufStatus"; private const string SOFTWARE_LIMIT_MINUS= "SoftwareLimitMinus"; private const string SOFTWARE_LIMIT_PLUS = "SoftwareLimitPlus"; private const string STOP_CODE = "StopCode"; #endregion #region 内部变量 /// /// 比例因子 /// private double _scaleFactor = 0; /// /// jog限制 /// private double _jogLimit = 0; /// /// 当前位置数值(用于判定是否正在运动) /// private int _currentLocation = 0; /// /// 是否运动 /// private bool _isRun = false; /// /// 当前位置 /// private string _currentStation = ""; /// /// 当前位置集合(多个位置共用一个数值) /// private List _currentStationList = new List(); /// /// 当前位置锁 /// private object _locationLocker = new object(); /// /// 工位位置对象 /// private BeckhoffStationAxis _stationAxis; /// /// 运动时间 /// private DateTime _runTime = DateTime.Now; /// /// 尺寸 /// private int _waferSize = 0; /// /// inter lock /// private IAxisInterLock _interLock; /// /// 是否存在Rev Sensor Limit /// private bool _isRevSensorLimit = false; /// /// 是否存在Forward Limit /// private bool _isForwardSensorLimit = false; /// /// Home Switched是否触发 /// private bool _isHomeSwitchedTrigger = false; /// /// 变量是否初始化字典 /// private Dictionary _variableInitializeDic = new Dictionary(); #endregion #region protected 字段 /// /// 轴参数对象 /// protected GalilAxisConfig _galilAxisConfig = null; /// /// 状态 /// protected RState _status; /// /// 当前操作 /// protected MotionOperation _currentOperation = MotionOperation.None; /// /// 模式 /// protected byte _modeOfOperation; /// /// 状态字 /// protected ushort _statusWord; /// /// 控制字 /// protected ushort _controlWord; /// /// 运动数据对象 /// protected CommandMotionData _commandMotionData = new CommandMotionData(); /// /// Home状态 /// protected bool _isHomed; /// /// SwitchOn状态 /// protected bool _isSwitchOn; /// /// 是否错误 /// protected bool _isError; /// /// 是否到达目标位置 /// protected bool _inTargetPosition = false; /// /// 初始化的速度 /// protected int _initialVelocity = 0; /// /// 初始化的加速度 /// protected int _initialAcceleration = 0; /// /// 初始化的减速度 /// protected int _initialDeceleration = 0; /// /// 运动速度 /// protected int _profileVelocity = 0; /// /// 运动加速度 /// protected int _profileAcceleration = 0; /// /// 运动减速度 /// protected int _profileDeceleration = 0; /// /// 负向Torque限制 /// protected int _profileNegativeTorqueLimit = 0; /// /// 正向Torque限制 /// protected int _profilePositiveTorqueLimit = 0; /// /// Homing 速度 /// protected int _profileHomingVelocity = 0; /// /// Homing 速度Slow /// protected int _profileHomingVelocitySlow = 0; /// /// Homing加速度 /// protected int _profileHomingAccel = 0; /// /// /// 目标位置 /// protected double _targetPosition = 0.0; /// /// home超时时长 /// protected int _homeTimeout = 5000; /// /// coe输出变量集合 /// protected List _coeOutputs = new List(); /// /// 速度比例 /// protected int _speedRatio = 1; /// /// 加速度的比例 /// protected int _accelerationRatio = 1; /// /// torque比例 /// protected int _torqueRatio = 1000; /// /// Motion Position比例 /// protected double _motionPositionRation = 1; #endregion #region 属性 /// /// 状态 /// public RState Status { get { return _status; } } /// /// Home状态 /// public bool IsHomed { get { return _isHomed; } set { _isHomed = value; } } /// /// SwitchOn状态 /// public bool IsSwitchOn { get { return _isSwitchOn; } } /// /// 模式 /// public byte ModeOfOperation { get { return _modeOfOperation; } } /// /// 控制字 /// public ushort ControlWord { get { return _controlWord; } } /// /// 是否运动中 /// public bool IsRun { get { return _isRun; } } /// /// 当前位置 /// public string CurrentStation { get { return _currentStation; } } /// /// 是否到达目标位置 /// public bool InTargetPosition { get { return _inTargetPosition; } } /// /// 运动数据对象 /// public CommandMotionData MotionData { get { return _commandMotionData; } } /// /// 负向Torque限制数值 /// public int NegativeTorqueLimit { get { return _profileNegativeTorqueLimit; } } /// /// 正向Torque限制数值 /// public int PositiveTorqueLimit { get { return _profilePositiveTorqueLimit; } } /// /// 是否错误 /// public bool IsError { get { return _isError; } } /// /// 目标位置 /// public double TargetPosition { get { return _targetPosition; } } /// /// 加速度 /// public double ProfileAcceleration { get { return _profileAcceleration; } } /// /// 减速度 /// public double ProfileDeceleration { get { return _profileDeceleration; } } /// /// inter lock接口对象 /// public IAxisInterLock InterLock { set { _interLock= value; } } /// /// 是否存在Sensor Limit /// public bool IsRevSensorLimit { set { _isRevSensorLimit = value; } } /// /// 是否存在正向Sensor Limit /// public bool IsForwardSensorLimit { set { _isForwardSensorLimit = value; } } /// /// Home Switch是否触发 /// public bool IsHomeSwitchedTriggered { get { return _isHomeSwitchedTrigger; } set { _isHomeSwitchedTrigger = value; } } /// /// 所有io变量是否初始化 /// public bool IOInitialized { get { return AllIoVariableInitialized(); } } /// /// WaferSize /// public int WaferSize { get { return _waferSize; } set { _waferSize = value; } } #endregion /// /// 构造函数 /// /// /// public JetAxisBase(string moduleName,string name) : base(moduleName, name,name,name) { InitializeParameter(); LoadStation(); InitializeRoutine(); SubscribeData(); InitializeOperation(); } #region private方法 /// /// 加载Station位置 /// private void LoadStation() { _waferSize = SC.GetValue("System.WaferSize"); _stationAxis = BeckhoffStationLocationManager.Instance.GetStationAxis(Module, Name, _waferSize); } /// /// 订阅数据 /// private void SubscribeData() { BeckhoffProviderAxis beckhoffProviderAxis = BeckhoffAxisProviderManager.Instance.GetAxisProvider($"{Module}.{Name}"); if (beckhoffProviderAxis != null) { _scaleFactor = beckhoffProviderAxis.ScaleFactor; _jogLimit = beckhoffProviderAxis.JogLimit; } _galilAxisConfig = GalilControllerCfgManager.Instance.GetGalilAxisConfig(Module.ToString(),Name); if (_galilAxisConfig != null) { _profileVelocity =CalculateMultiplySpeedRatio(_galilAxisConfig.Speed); _initialVelocity = _profileVelocity; _profileAcceleration = CalculateDivideAccelerationRatio(_galilAxisConfig.Acceleration); _initialAcceleration = _profileAcceleration; _profileDeceleration = CalculateDivideAccelerationRatio(_galilAxisConfig.Deceleration); _initialDeceleration = _profileDeceleration; _profileNegativeTorqueLimit = _galilAxisConfig.NegativeTorqueLimit; _profilePositiveTorqueLimit = _galilAxisConfig.PositiveTorqueLimit; _commandMotionData.FileAcceleration = CalculateValueAfterScale(_galilAxisConfig.Acceleration); _commandMotionData.FileDeceleration = CalculateValueAfterScale(_galilAxisConfig.Deceleration); _commandMotionData.HomeOffset = CalculateValueAfterScale(_galilAxisConfig.HomingOffset); _commandMotionData.FileHomingAccel = CalculateValueAfterScale(_galilAxisConfig.HomingAcceleration); _commandMotionData.FileHomingVelocitySlow = CalculateValueAfterScale(_galilAxisConfig.HomingSpeed); _commandMotionData.FileHomingVelocity = CalculateValueAfterScale(_galilAxisConfig.HomingSpeed); _commandMotionData.FileProfileVelocity = CalculateValueAfterScale(_galilAxisConfig.Speed); _commandMotionData.FwdSoftLimit = CalculateValueAfterScale(_galilAxisConfig.ForwardSoftwareLimit)-_commandMotionData.HomeOffset; _commandMotionData.RevSoftLimit = CalculateValueAfterScale(_galilAxisConfig.ReverseSoftwareLimit)-_commandMotionData.HomeOffset; _commandMotionData.NegativeTorqueLimit = _galilAxisConfig.NegativeTorqueLimit; _commandMotionData.PositiveTorqueLimit = _galilAxisConfig.PositiveTorqueLimit; if (_galilAxisConfig.NegativeTorqueLimit != 0 || _galilAxisConfig.PositiveTorqueLimit != 0) { _commandMotionData.TorqueLimit = $"-{_galilAxisConfig.NegativeTorqueLimit}/+{_galilAxisConfig.PositiveTorqueLimit}"; } if(_galilAxisConfig.HomingTimeOut!=0) { _homeTimeout = _galilAxisConfig.HomingTimeOut; } } DATA.Subscribe($"{Module}.{Name}.{MOTION_DATA}", () => _commandMotionData,SubscriptionAttribute.FLAG.IgnoreSaveDB); DATA.Subscribe($"{Module}.{Name}.{MOTOR_POSITION}", () => _commandMotionData.MotorPosition,SubscriptionAttribute.FLAG.IgnoreSaveDB); DATA.Subscribe($"{Module}.{Name}.ProfileVelocity", () => _commandMotionData.ProfileVelocity, SubscriptionAttribute.FLAG.IgnoreSaveDB); DATA.Subscribe($"{Module}.{Name}.Acceleration",()=>_commandMotionData.FileAcceleration,SubscriptionAttribute.FLAG.IgnoreSaveDB); DATA.Subscribe($"{Module}.{Name}.Deceleration",()=>_commandMotionData.FileDeceleration,SubscriptionAttribute.FLAG.IgnoreSaveDB); DATA.Subscribe($"{Module}.{Name}.ActualTorque",()=>_commandMotionData.ActualTorque,SubscriptionAttribute.FLAG.IgnoreSaveDB); DATA.Subscribe($"{Module}.{Name}.{CURRENT_STATION}", () => _currentStation,SubscriptionAttribute.FLAG.IgnoreSaveDB); DATA.Subscribe($"{Module}.{Name}.{CURRENT_STATION_LIST}", () => _currentStationList, SubscriptionAttribute.FLAG.IgnoreSaveDB); DATA.Subscribe($"{Module}.{Name}.{IS_SWITCH_ON}", () => IsSwitchOn, SubscriptionAttribute.FLAG.IgnoreSaveDB); DATA.Subscribe($"{Module}.{Name}.IsHomed", () => IsHomed, SubscriptionAttribute.FLAG.IgnoreSaveDB); DATA.Subscribe($"{Module}.{Name}.IsError",()=>IsError, SubscriptionAttribute.FLAG.IgnoreSaveDB); DATA.Subscribe($"{Module}.{Name}.IsMoving", () => _isRun, SubscriptionAttribute.FLAG.IgnoreSaveDB); DATA.Subscribe($"{Module}.{Name}.IsRun", () => _isRun, SubscriptionAttribute.FLAG.IgnoreSaveDB); } /// /// 初始化操作 /// private void InitializeOperation() { OP.Subscribe($"{Module}.{Name}.{MotionOperation.SwitchOn}", (cmd, args) => { SwitchOn(); return true; }); OP.Subscribe($"{Module}.{Name}.{MotionOperation.SwitchOff}", (cmd, args) => { SwitchOff(); return true; }); OP.Subscribe($"{Module}.{Name}.{MotionOperation.Home}", (cmd, args) => { Home(); return true; }); OP.Subscribe($"{Module}.{Name}.JogUp", JogUpPosition); OP.Subscribe($"{Module}.{Name}.JogDown", JogDownPosition); OP.Subscribe($"{Module}.{Name}.{MotionOperation.KeyDown}", KeyDownOperation); OP.Subscribe($"{Module}.{Name}.{MotionOperation.Stop}",(cmd,args)=> { return StopPositionOperation(); }); OP.Subscribe($"{Module}.{Name}.{MotionOperation.Save}", SaveOperation); OP.Subscribe($"{Module}.{Name}.GotoSavedPosition", (cmd, args) => { return PositionStation(args[1].ToString()); }); } /// /// 保存操作 /// /// /// /// public bool SaveOperation(string cmd, object[] args) { if (args.Length >= 2) { string key = args[0].ToString(); double paramValue = double.Parse(args[1].ToString()); BeckhoffStationLocationManager.Instance.SaveMotionPosition(key, paramValue); lock (_locationLocker) { List lst = new List(); foreach (Station item in _stationAxis.Stations) { if (item.Name == key) { item.Position = paramValue.ToString(); _currentStation = item.Name; if (!lst.Contains(item.Name)) { lst.Add(item.Name); } } } _currentStationList.Clear(); if (lst.Count != 0) { _currentStationList.AddRange(lst); } } LOG.WriteLog(eEvent.INFO_AXIS, $"{Module}.{Name}", "save success"); } return true; } /// /// 计算所处当前工位 /// private void CalculateCurrentStation(double motor) { lock (_locationLocker) { List tmp = _currentStationList.ToList(); List lst = new List(); foreach (Station station in _stationAxis.Stations) { if (double.TryParse(station.Position, out double value)) { if (Math.Round(Math.Abs(motor - value),2) <= _stationAxis.ToleranceDefault) { _currentStation = station.Name; if (!lst.Contains(station.Name)) { lst.Add(station.Name); } } } } _currentStationList.Clear(); if (lst.Count != 0) { string str = string.Join(",", tmp); _currentStationList.AddRange(lst); string strLst = string.Join(",", _currentStationList); if (str != strLst) { LOG.WriteLog(eEvent.INFO_AXIS, $"{Module}.{Name}", $"position {motor} current {strLst}"); } } else { _currentStation = ""; } if (tmp.Count != 0&&_currentStationList.Count==0) { LOG.WriteLog(eEvent.INFO_AXIS, $"{Module}.{Name}", $"position {motor} current is empty"); } } } /// /// 文本框回车操作 /// /// /// /// private bool KeyDownOperation(string cmd, object[] args) { if (args.Length < 2) { return false; } if (double.TryParse(args[1].ToString(), out double value)) { AxisKeyDown(args[0].ToString(), value); } else { EV.PostWarningLog($"{Module}.{Name}", eEvent.ERR_AXIS, $"{args[0]} value {args[1]}is not int value"); } return true; } /// /// 是否所有IO变量初始化完成 /// /// private bool AllIoVariableInitialized() { foreach (string item in _variableInitializeDic.Keys) { if (!_variableInitializeDic[item]) { LOG.WriteLog(eEvent.ERR_DRYER, Module, $"{item} is not initialized"); return false; } } return true; } /// /// 更新运动数据 /// /// /// private void UpdateMotionData(string variable, object value) { if(!MotionData.IsDataInitialized) { MotionData.IsDataInitialized = true; } PropertyInfo property = MotionData.GetType().GetProperty(variable); if (property != null) { if (JudgeIsScale(variable)) { if (int.TryParse(value.ToString(), out int intValue)) { if (JudgeSpeedRatio(variable)) { property.SetValue(MotionData, CalculateValueAfterScale(CalculateDivideSpeedRatio(intValue))); } else if(JudgeAccelerationRation(variable)) { property.SetValue(MotionData, CalculateValueAfterScale(CalculateMultiplyAccelerationRatio(intValue))); } else { if (variable == MOTOR_POSITION) { intValue = (int)Math.Round(intValue * _motionPositionRation,0); } property.SetValue(MotionData, CalculateValueAfterScale(intValue)); } } else { property.SetValue(MotionData, value); } } else if(variable==ACTUAL_TORQUE) { if (short.TryParse(value.ToString(), out short shortValue)) { property.SetValue(MotionData, CalculateDivideTorqueRatio(shortValue)); } else { property.SetValue(MotionData, value); } } else { property.SetValue(MotionData, value); } } if (variable == IS_SWITCH_ON) { _isSwitchOn = MotionData.IsSwitchOn; } } /// /// 判定是否需要比例计算 /// /// /// private bool JudgeIsScale(string variable) { switch (variable) { case PROFILE_VELOCITY: case PROFILE_ACCEL: case PROFILE_DECEL: case MOTOR_POSITION: case POSITION_ERROR: case ACTUAL_VELOCITY: case TARGET_POSITION: case HOMING_ACCEL: case HOMING_VELOCITY: case HOMING_VELOCITY_SLOW: case HOME_OFFSET: return true; default: return false; } } /// /// 判定是否需要速度调整比例 /// /// /// private bool JudgeSpeedRatio(string variable) { switch (variable) { case PROFILE_VELOCITY: case ACTUAL_VELOCITY: case HOMING_VELOCITY: case HOMING_VELOCITY_SLOW: case HOME_OFFSET: return true; default: return false; } } /// /// 是否是加速度调整比例 /// /// /// protected bool JudgeAccelerationRation(string variable) { switch(variable) { case PROFILE_ACCEL: case PROFILE_DECEL: case HOMING_ACCEL: return true; default: return false; } } /// /// motor position发生变化 /// /// private void MotionPositionChanged(int location) { if(Math.Round(Math.Abs(location - _currentLocation)/_scaleFactor, 2)>0) //if (Math.Abs(location - _currentLocation)/_scaleFactor >= _stationAxis.ToleranceDefault) { _currentLocation = location; _runTime = DateTime.Now; _isRun = true; } } /// /// 更新Digital Inputs /// /// private void UpdateDigitalInputs(uint digitalInputs) { if (_isRevSensorLimit) { MotionData.RevLimited = !(((digitalInputs>>18) & 0x01) == 0x01); } if(_isForwardSensorLimit) { MotionData.FwdLimited = !(((digitalInputs >> 17) & 0x01) == 0x01); } MotionData.HomedSwitched =((digitalInputs>>22)&0x01) == 0x01; if(!_isHomeSwitchedTrigger&&MotionData.HomedSwitched) { _isHomeSwitchedTrigger = true; } } /// /// 更新ManufactureStatus /// /// private void UpdateManufactureStatus(uint manufactureStatus) { MotionData.HomedSwitched = ((manufactureStatus >> 26)&0x01) == 0x01; if (!_isHomeSwitchedTrigger && MotionData.HomedSwitched) { _isHomeSwitchedTrigger = true; } } /// /// 更新Torque Limited状态 /// private void UpdateTorqueLimited() { if(MotionData.NegativeTorqueLimit!=0||MotionData.PositiveTorqueLimit!=0) { MotionData.TorqueLimited = (MotionData.ActualTorque >= -MotionData.NegativeTorqueLimit) && (MotionData.ActualTorque <= MotionData.PositiveTorqueLimit) ; } else { MotionData.TorqueLimited = true; } } /// /// 根据位置获取相应的Position数值 /// /// /// public (bool success,double position) GetPositionByStation(string station) { foreach(Station item in _stationAxis.Stations) { if(item.Name.EndsWith(station)) { if(double.TryParse(item.Position,out double position)) { return (true, position); } else { return (false, 0); } } } return (false, 0); } #endregion #region protected 子类使用共用类,子类不再扩展 /// /// 计算比例后的数值 /// /// /// protected double CalculateValueAfterScale(int value) { if (_scaleFactor != 0) { return Math.Round((double)value / _scaleFactor, 2); } else { return (double)value; } } /// /// 确认操作状态 /// /// protected void ConfirmOperationState(MotionOperation operation) { if (_currentOperation == operation) { _status = RState.End; EndOperation(); } } /// /// 结束操作 /// protected void EndOperation() { LOG.WriteLog(eEvent.INFO_AXIS,$"{Module}.{Name}", $"{Module}.{Name} execute {_currentOperation} complete"); _currentOperation = MotionOperation.None; _targetPosition = 0; } /// /// 订阅变量数值发生变化 /// protected void SubscribeValueAction() { GalilAxisSubscribeUpdateVariable(IS_SWITCH_ON); GalilAxisSubscribeUpdateVariable(STOP_CODE); GalilAxisSubscribeUpdateVariable( MOTOR_POSITION); GalilAxisSubscribeUpdateVariable( POSITION_ERROR); GalilAxisSubscribeUpdateVariable( ACTUAL_TORQUE); GalilAxisSubscribeUpdateVariable( ACTUAL_VELOCITY); } /// /// 订阅IO变量 /// /// private void GalilAxisSubscribeUpdateVariable(string variable) { _variableInitializeDic[variable] = false; GalilAxisManager.Instance.SubscribeModuleVariable($"{Module}.{Name}", variable, UpdateVariableValue); } /// /// 更新变量数值 /// /// /// protected void UpdateVariableValue(string variable, object value) { if (value == null) { return; } if (_variableInitializeDic.ContainsKey(variable) && !_variableInitializeDic[variable]) { _variableInitializeDic[variable] = true; } if (variable == MOTOR_POSITION) { if (int.TryParse(value.ToString(), out int location)) { MotionPositionChanged(location); if (_galilAxisConfig.ForwardSoftwareLimit != 0) { MotionData.ForwardSoftwareLimited = location > _galilAxisConfig.ForwardSoftwareLimit-_galilAxisConfig.HomingOffset; if (!_isForwardSensorLimit && !_isRevSensorLimit) { MotionData.FwdLimited = MotionData.ForwardSoftwareLimited; } } if (_galilAxisConfig.ReverseSoftwareLimit != 0) { MotionData.ReverseSoftwareLimited = location < _galilAxisConfig.ReverseSoftwareLimit-_galilAxisConfig.HomingOffset; if (!_isRevSensorLimit && !_isForwardSensorLimit) { MotionData.RevLimited = MotionData.ReverseSoftwareLimited; } } } } UpdateMotionData(variable, value); if (variable == MOTOR_POSITION) { CalculateCurrentStation(MotionData.MotorPosition); } if (variable == ACTUAL_TORQUE) { UpdateTorqueLimited(); } else if (variable == POSITIVE_TORQUE_LIMIT || variable == NEGATIVE_TORQUE_LIMIT) { MotionData.TorqueLimit = $"-{MotionData.NegativeTorqueLimit}/+{MotionData.PositiveTorqueLimit}"; } } /// /// 监控(用于判定是否停止运动) /// protected void JudgeRunMonitor() { if (_isRun && DateTime.Now.Subtract(_runTime).TotalMilliseconds >= 500) { _isRun = false; } } #endregion #region public 公开方法 /// /// 初始化 /// /// public bool Initialize() { SubscribeValueAction(); return true; } /// /// 当前位置是否离目标位置不远 /// /// /// public bool JudgeCurrentPositionIsInTargetPosition(int targetPosition) { double scaledTargetPosition = targetPosition /_scaleFactor; double currentMotionPosition = MotionData.MotorPosition; double delta = Math.Round(Math.Abs(currentMotionPosition - scaledTargetPosition), 2); bool result = delta <= _stationAxis.ToleranceDefault; return result; } /// /// 计算乘以比例后的数值 /// /// /// public int CalculateValueMultiplyScale(double value) { if (_scaleFactor != 0) { return (int)Math.Round(value * _scaleFactor, 0); } else { return (int)Math.Round(value, 0); } } /// /// 计算乘上速度比例后的速度 /// /// /// public int CalculateMultiplySpeedRatio(int speed) { return speed * _speedRatio; } /// /// 计算乘上加速度比例后的加速度 /// /// /// public int CalculateMultiplyAccelerationRatio(int acceleration) { return acceleration * _accelerationRatio; } /// /// 计算除以速度比例后的速度 /// /// /// protected int CalculateDivideSpeedRatio(int speed) { return speed / _speedRatio; } /// /// 计算除以加速度比例后的加速度 /// /// /// protected int CalculateDivideAccelerationRatio(int acceleration) { return acceleration / _accelerationRatio; } /// /// 计算除以Torque比例后的Torque /// /// /// protected double CalculateDivideTorqueRatio(int torque) { return Math.Round((double)torque / _torqueRatio, 2); } /// /// Jog Up /// /// /// /// public bool JogUpPosition(string cmd, object[] args) { double jog=(double)args[1]; double currentPosition=MotionData.MotorPosition; if(_jogLimit!=0) { if(jog>_jogLimit) { LOG.WriteLog(eEvent.ERR_AXIS, Module, $"Jog Value {jog} is over {_jogLimit}"); return false; } } if (!_isSwitchOn) { LOG.WriteLog(eEvent.ERR_AXIS, Module, $"Axis is switch off,cannot jog"); return false; } return ProfilePositionOperation(Math.Round(currentPosition + jog,2)); } /// /// Jog Down /// /// /// /// public bool JogDownPosition(string cmd, object[] args) { double jog = (double)args[1]; double currentPosition = MotionData.MotorPosition; if (_jogLimit != 0) { if (jog > _jogLimit) { LOG.WriteLog(eEvent.ERR_AXIS, Module, $"Jog Value {jog} is over {_jogLimit}"); return false; } } if(!_isSwitchOn) { LOG.WriteLog(eEvent.ERR_AXIS, Module, $"Axis is switch off,cannot jog"); return false; } return ProfilePositionOperation(Math.Round(currentPosition - jog,2)); } /// /// Profile position操作 /// /// /// /// public bool ProfilePositionOperation(double position) { _targetPosition = position; int targetPosition = CalculateValueMultiplyScale(_targetPosition); if (_galilAxisConfig.ForwardSoftwareLimit != 0 && targetPosition > _galilAxisConfig.ForwardSoftwareLimit - _galilAxisConfig.HomingOffset) { LOG.WriteLog(eEvent.ERR_AXIS, Module, $"target position {_targetPosition} is over forward limit"); return false; } if (_galilAxisConfig.ReverseSoftwareLimit != 0 && targetPosition < _galilAxisConfig.ReverseSoftwareLimit - _galilAxisConfig.HomingOffset) { LOG.WriteLog(eEvent.ERR_AXIS, Module, $"target position {_targetPosition} is less reverse limit"); return false; } bool result= ProfilePosition(targetPosition, _profileVelocity, _profileAcceleration, _profileDeceleration); if (result) { MotionData.TargetPosition = _targetPosition; } return result; } /// /// 移动至指定位置 /// /// /// public bool PositionStation(string targetStation,bool isHome=false,int velocity=0,int acceleration=0,int deceleration=0, bool judgeTorqueLimit = true) { if (!CheckPositionIsInStation(MotionData.MotorPosition,targetStation)) { if(_interLock!=null&&!isHome&&!_interLock.CheckGotoPosition(targetStation)) { return false; } var result=GetPositionByStation(targetStation); if(result.success) { _targetPosition = result.position; int targetPosition = (int)Math.Round(result.position*_scaleFactor, 0); bool positionResult = false; if (velocity != 0) { positionResult= ProfilePosition(targetPosition, velocity, acceleration, deceleration, judgeTorqueLimit); } else { positionResult= ProfilePosition(targetPosition, _profileVelocity, _profileAcceleration, _profileDeceleration, judgeTorqueLimit); } if (positionResult) { MotionData.TargetPosition = _targetPosition; } return positionResult; } LOG.WriteLog(eEvent.ERR_AXIS, Module, $"{targetStation} not in list,cannot goto fixed position"); return false; } else { _status = RState.End; } return true; } /// /// 上电 /// /// public bool WriteSwitchOn() { return GalilControllerCfgManager.Instance.SetAxisCommand(Module, Name, "SH", null); } /// /// 下电 /// /// public bool WriteSwitchOff() { return GalilControllerCfgManager.Instance.SetAxisCommand(Module, Name, "MO", null); } /// /// 写入相对位置 /// /// /// public bool WriteReferencePosition(int referencePosition) { return GalilControllerCfgManager.Instance.SetAxisCommand(Module, Name, "PR", referencePosition); } /// /// 写入绝对位置 /// /// /// public bool WriteAbsolutePosition(int absolutePosition) { return GalilControllerCfgManager.Instance.SetAxisCommand(Module, Name, "PA", absolutePosition); } /// /// 写入速度 /// /// /// public bool WriteSpeed(int speed) { return GalilControllerCfgManager.Instance.SetAxisCommand(Module, Name, "SP", speed); } /// /// 写入加速度 /// /// /// public bool WriteAcceleration(int acceleration) { return GalilControllerCfgManager.Instance.SetAxisCommand(Module, Name, "AC", acceleration); } /// /// 写入减速度 /// /// /// public bool WriteDeceleration(int deceleration) { return GalilControllerCfgManager.Instance.SetAxisCommand(Module, Name, "DC", deceleration); } /// /// 停止 /// /// public bool WriteStop() { return GalilControllerCfgManager.Instance.SetAxisCommand(Module, Name, "ST", null); } /// /// 开始运动 /// /// public bool WriteStartMotion() { return GalilControllerCfgManager.Instance.SetAxisCommand(Module, Name, "BG", null); } /// /// Home 电机 /// /// public bool WriteHomeAxisCommand() { return GalilControllerCfgManager.Instance.SetAxisCommand(Module, Name, "HM", null); } /// /// 手动置零 /// /// public bool WriteDPZero() { bool result= GalilControllerCfgManager.Instance.SetAxisCommand(Module, Name, "DP", 0); if (result) { return GalilControllerCfgManager.Instance.SetAxisCommand(Module, Name, "DE", 0); } return false; } /// /// 写入控制字 /// /// public bool WriteControlWord(ushort controlWord) { return BeckhoffAxisManager.Instance.WriteVariableValue($"{Module}.{Name}.{CONTROL_WORD}", controlWord); } /// /// 写入ModeOfOperation /// /// /// public bool WriteModeOfMode(AxisModeOfOperation modeOfOperation) { return BeckhoffAxisManager.Instance.WriteVariableValue($"{Module}.{Name}.{MODE_OF_OPERATION}", (byte)modeOfOperation); } /// /// 写变量数值 /// /// /// /// public bool WriteVariable(string variableName,object value) { return BeckhoffAxisManager.Instance.WriteVariableValue($"{Module}.{Name}.{variableName}", value); } /// /// 检验GotoPosition条件 /// /// public bool CheckGotoPosition(string station) { return _interLock.CheckGotoPosition(station); } /// /// 检验当位Position是否在位置上 /// /// /// /// public bool CheckPositionIsInStation(double position,string stationName) { foreach (Station station in _stationAxis.Stations) { if (station.Name.ToLower().EndsWith(stationName.ToLower())) { if (double.TryParse(station.Position, out double value)) { if (Math.Round(Math.Abs(position - value), 2) <= _stationAxis.ToleranceDefault) { return true; } } } } return false; } /// /// 检验位置是否为空 /// /// /// public bool CheckPositionIsEmpty(double position) { foreach (Station station in _stationAxis.Stations) { if (double.TryParse(station.Position, out double value)) { if (Math.Round(Math.Abs(position - value), 2) <= _stationAxis.ToleranceDefault) { return false; } } } return true; } /// /// 判定与目标位置相对关系 /// /// /// Left--位于目标位置左侧,Right--位于目标位置右侧 /// public bool JudgeCompareTargetStation(string station,string compareType) { double position = 0; var result = GetPositionByStation(station); if(result.success) { position = result.position; } else { return false; } var buffer16Position=GetPositionByStation(station); switch(compareType) { case "Left": return IsInStationLeftDirection(position); case "Right": if (buffer16Position.success) { position=buffer16Position.position; } return IsInStationRightPosition(position); default: return false; } } /// /// 是否位于位置左侧 /// /// /// private bool IsInStationLeftDirection(double stationPosition) { double currentPosition = MotionData.MotorPosition; double targetPosition = _targetPosition; if(_currentOperation==MotionOperation.Position) { return currentPosition <= stationPosition && targetPosition <= stationPosition; } else { return currentPosition <= stationPosition; } } /// /// 是否位于位置右侧 /// /// /// private bool IsInStationRightPosition(double stationPosition) { double currentPosition = MotionData.MotorPosition; double targetPosition = _targetPosition; if (_currentOperation == MotionOperation.Position) { return currentPosition > stationPosition && targetPosition > stationPosition; } else { return currentPosition > stationPosition ; } } #endregion #region virtual共用方法,子类可实现更多方法 /// /// Home共用方法 /// /// public virtual bool Home() { if (!_isSwitchOn) { EV.PostAlarmLog($"{Module}.{Name}", eEvent.ERR_PUF, $"{Module}.{Name} switch off,cannot home"); return false; } if (_status == RState.Running) { EV.PostAlarmLog($"{Module}.{Name}", eEvent.ERR_PUF, $"{Module}.{Name} current execute {_currentOperation},cannot home"); return false; } _currentOperation = MotionOperation.Home; _status = RState.Running; return true; } /// /// Home(isLogError)共用方法 /// /// public virtual bool Home(bool isLogError) { if (!_isSwitchOn) { EV.PostAlarmLog($"{Module}.{Name}", eEvent.ERR_PUF, $"{Module}.{Name} switch off,cannot home"); return false; } if (_status == RState.Running) { EV.PostAlarmLog($"{Module}.{Name}", eEvent.ERR_PUF, $"{Module}.{Name} current execute {_currentOperation},cannot home"); return false; } _currentOperation = MotionOperation.Home; _status = RState.Running; return true; } /// /// 更改速度百分比 /// /// /// public bool ChangePercentSpeedAceleration(int percent) { double percentSpeed = _initialVelocity * ((double)percent / 100); double percentAceleration = _initialAcceleration * ((double)percent / 100); double percentDeceleration = _initialDeceleration * ((double)percent / 100); int changedSpeed = (int)(Math.Round(percentSpeed, 0)); int changedAcceleration = (int)(Math.Round(percentAceleration, 0)); int changedDeceleration = (int)(Math.Round(percentDeceleration, 0)); bool result= ChangeSpeedAcceleration(changedSpeed,changedAcceleration,changedDeceleration); if(result) { _profileVelocity = changedSpeed; _profileAcceleration = changedAcceleration; _profileDeceleration = changedDeceleration; } return result; } #endregion #region public abstract 子类实现方法 /// /// 停止操作 /// /// /// /// public abstract bool StopPositionOperation(); /// /// change speed /// /// /// public abstract bool ChangeSpeed(int speed); /// /// 改变速度加速度 /// /// /// public abstract bool ChangeSpeedAcceleration(int speed, int acceleration, int deceleration); /// /// Switch On /// public abstract bool SwitchOn(); /// /// Switch Off /// public abstract bool SwitchOff(); /// /// 停止 /// public abstract void Stop(); /// /// Enable Operation /// /// public abstract bool EnableOperation(); /// /// 定时器执行 /// /// public abstract bool OnTimer(); /// /// Profile operation /// /// /// /// /// public abstract bool ProfilePosition(int targetPoint, int profileVelocity, int profileAcceleration, int profileDeceleration, bool judgeTorqueLimit = true); #endregion #region protected abstract 子类实现方法 /// /// 初始化Routine /// protected abstract void InitializeRoutine(); /// /// 初始化参数 /// protected abstract void InitializeParameter(); /// /// 更新状态字 /// /// public abstract void UpdateStatusWord(ushort statusWord); /// /// 回车输入 /// /// /// protected abstract void AxisKeyDown(string arg, double value); #endregion /// /// 监控 /// public void Monitor() { } public void Reset() { } /// 停止 /// public void Terminate() { } } }