PMAlarmCondition.cs 66 KB

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  1. using Aitex.Core.Common.DeviceData;
  2. using Aitex.Core.RT.DataCenter;
  3. using Aitex.Core.RT.Device;
  4. using Aitex.Core.RT.Device.Unit;
  5. using Aitex.Core.RT.Event;
  6. using Aitex.Core.RT.IOCore;
  7. using Aitex.Core.RT.Log;
  8. using Aitex.Core.RT.OperationCenter;
  9. using Aitex.Core.RT.ParameterCenter;
  10. using Aitex.Core.RT.SCCore;
  11. using Aitex.Core.RT.Tolerance;
  12. using Aitex.Core.Util;
  13. using DocumentFormat.OpenXml.Drawing.Charts;
  14. using FurnaceRT.Equipments.PMs.RecipeExecutions;
  15. using FurnaceRT.Equipments.Systems;
  16. using MECF.Framework.Common.CommonData.EnumData;
  17. using MECF.Framework.Common.Device;
  18. using MECF.Framework.Common.Device.Bases;
  19. using MECF.Framework.Common.Equipment;
  20. using MECF.Framework.Common.Event;
  21. using MECF.Framework.Common.FAServices;
  22. using MECF.Framework.Common.OperationCenter;
  23. using MECF.Framework.Common.Tolerance;
  24. using MECF.Framework.RT.EquipmentLibrary.HardwareUnits.Robot;
  25. using System;
  26. using System.Collections;
  27. using System.Collections.Generic;
  28. using System.Diagnostics;
  29. using System.Linq;
  30. using System.Web.ApplicationServices;
  31. using System.Windows.Shell;
  32. using System.Xml;
  33. namespace FurnaceRT.Equipments.PMs
  34. {
  35. public partial class PMModule
  36. {
  37. private string _currentAlarmConditionFileName;
  38. private int _currentAlarmConditionIndex;
  39. private Dictionary<int, AlarmConditionTableParameter> _alarmConditionDic;
  40. private List<AlarmConditionChecker> _heaterChecker;
  41. private List<AlarmConditionChecker> _mfcChecker;
  42. private List<AlarmConditionChecker> _apcChecker;
  43. private List<AlarmConditionChecker> _auxChecker;
  44. private List<AlarmConditionChecker> _hwILKChecker;
  45. private object _alarmConditionLocker = new object();
  46. private bool _isAlarmConditionHasRecipeCommand;//End,Reset,Hold,JumpStep,CallAlarmRecipe,CallAbortRecipe
  47. private Dictionary<string, string> _hardwareInterlockAlarmConditionDic;
  48. private Dictionary<string, string> _clnAlarmConditionDic;
  49. private AlarmEventItem _lastAlarmInAlarmCondition;
  50. private void SetAlarmConditionTableIndex(int index)
  51. {
  52. if (_alarmConditionDic == null)
  53. return;
  54. var ret = _alarmConditionDic.TryGetValue(index, out var currentParameter);
  55. if (!ret)
  56. return;
  57. _currentAlarmConditionIndex = index;
  58. SC.SetItemValueFromString("PM1.AlarmConditionIndex", index.ToString());
  59. //ResetAlarmCondition();
  60. for (int i = 0; i < _heaterChecker.Count; i++)
  61. {
  62. var checker = _heaterChecker[i];
  63. //checker.Parameter = checker.Parameter.Clone(currentParameter.HeaterParameterLst.Find(x => x.Name == checker.Heater.Display));
  64. checker.Parameter = currentParameter.HeaterParameterLst[i];
  65. //checker.ToleranceCheckerWarning.Reset(checker.Parameter.WarningTime);
  66. //checker.ToleranceCheckerAlarm.Reset(checker.Parameter.AlarmTime);
  67. }
  68. for (int i = 0; i < _mfcChecker.Count && i < currentParameter.MFCParameterLst.Count; i++)
  69. {
  70. var checker = _mfcChecker[i];
  71. checker.Parameter = currentParameter.MFCParameterLst[i];
  72. }
  73. for (int i = 0; i < _apcChecker.Count && i < currentParameter.APCParameterLst.Count; i++)
  74. {
  75. var checker = _apcChecker[i];
  76. checker.Parameter = currentParameter.APCParameterLst[i];
  77. }
  78. for (int i = 0; i < _auxChecker.Count && i < currentParameter.AUXParameterLst.Count; i++)
  79. {
  80. var checker = _auxChecker[i];
  81. checker.Parameter = currentParameter.AUXParameterLst[i];
  82. }
  83. for (int i = 0; i < _hwILKChecker.Count && i < currentParameter.InterlockParameterLst.Count; i++)
  84. {
  85. var checker = _hwILKChecker[i];
  86. checker.DIParameter = currentParameter.InterlockParameterLst[i];
  87. }
  88. }
  89. public void ResetAlarmCondition()
  90. {
  91. for (int i = 0; i < _heaterChecker.Count; i++)
  92. {
  93. var checker = _heaterChecker[i];
  94. checker.ToleranceCheckerWarning.RST = true;
  95. checker.ToleranceCheckerAlarm.RST = true;
  96. checker?.DelayTimer.Restart();
  97. }
  98. for (int i = 0; i < _mfcChecker.Count; i++)
  99. {
  100. var checker = _mfcChecker[i];
  101. checker.ToleranceCheckerWarning.RST = true;
  102. checker.ToleranceCheckerAlarm.RST = true;
  103. checker?.DelayTimer.Restart();
  104. }
  105. for (int i = 0; i < _apcChecker.Count; i++)
  106. {
  107. var checker = _apcChecker[i];
  108. checker.ToleranceCheckerWarning.RST = true;
  109. checker.ToleranceCheckerAlarm.RST = true;
  110. checker?.DelayTimer.Restart();
  111. }
  112. for (int i = 0; i < _auxChecker.Count; i++)
  113. {
  114. var checker = _auxChecker[i];
  115. if (checker == null)
  116. continue;
  117. checker.ToleranceCheckerWarning.RST = true;
  118. checker.ToleranceCheckerAlarm.RST = true;
  119. checker?.DelayTimer.Restart();
  120. }
  121. for (int i = 0; i < _hwILKChecker.Count; i++)
  122. {
  123. var checker = _hwILKChecker[i];
  124. checker?.FilterCheckerAlarm?.Restart();
  125. }
  126. }
  127. private void InitAlarmConditionChecker()
  128. {
  129. InitHeaterChecker();
  130. InitMFCChecker();
  131. InitAPCChecker();
  132. InitAUXChecker();
  133. InitHWILKChecker();
  134. //_hardwareInterlockAlarmConditionDic = new Dictionary<string, string>()
  135. //{
  136. // {"AlarmSignalOPBoxPS11Out1", "Air/N2-7 Pressure Too Low"},//deviceModel的名称和AlarmCondition ParameterFormat.xml的名称
  137. // {"AlarmSignalGLBoxPG1CNT1Alarm", "N2-1 Pressure Too Low"},
  138. // {"AlarmSignalGLBoxPG1CNT2Alarm", "N2-1 Pressure Too High"},
  139. // {"AlarmSignalGLBoxPG2CNT1Alarm", "SiH2Cl2 Pressure Too Low"},
  140. // {"AlarmSignalGLBoxPG2CNT2Alarm", "SiH2Cl2 Pressure Too High"},
  141. // {"AlarmSignalGLBoxPG3CNT1Alarm", "NH3-1 Pressure To Low"},
  142. // {"AlarmSignalGLBoxPG3CNT2Alarm", "NH3-1 Pressure Too High"},
  143. // {"AlarmSignalGLBoxPG4CNT1Alarm", "NH3-2 Pressure Too Low"},
  144. // {"AlarmSignalGLBoxPG4CNT2Alarm", "NH3-2 Pressure Too High"},
  145. // {"AlarmSignalGLBoxPG5CNT1Alarm", "N2-2 Pressure Too Low"},
  146. // {"AlarmSignalGLBoxPG5CNT2Alarm", "N2-2 Pressure Too High"},
  147. // {"AlarmSignalGLBoxPG6CNT1Alarm", "20% F2/N2 Pressure Too Low"},
  148. // {"AlarmSignalGLBoxPG6CNT2Alarm", "20% F2/N2 Pressure Too High"},
  149. // {"AlarmSignalPG12OUT1", "N2-8-1 Pressure Too Low"},
  150. // {"AlarmSignalPG12OUT2", "N2-8-1 Pressure Too High"},
  151. // {"AlarmSignalPG13OUT1", "N2-8-2 Pressure Too Low"},
  152. // {"AlarmSignalPS14OUT1", "O.PRS-PS14 Pressure Too High"},
  153. // {"AlarmSignalPS14OUT2", "O.PRS-PS14 Pressure Too High"},
  154. // {"AlarmSignalN2PurgeBOXPG16CNT1", "N2-6 Pressure Too Low"},
  155. // {"AlarmSignalN2PurgeBOXPG70CNT2", "N2-70 Pressure Too Low"},
  156. // {"AlarmSignalPS17ValueLowLimitAlarm", "Air/N2-1 Pressure Too Low"},
  157. // {"AlarmSignalHeatingExhaust1stAlarmMS1", "Heater Exhaust Pressure Too Low"},
  158. // {"AlarmSignalScavengeExhaust1stAlarmMS3", "Scavenge Exhaust Pressure Too Low"},
  159. // {"AlarmSignalValveBoxExhaust1stAlarmMS4", "ValveBox Exhaust Pressure Too Low"},
  160. // {"AlarmSignalGasBoxExhaust1stAlarmMS2", "GasBox Exhaust Pressure Too Low"},
  161. // {"AlarmSignalLAExhaust1stAlarmMS7", "LA Exhaust Pressure Too Low"},
  162. // {"AlarmSignalRHC1stAlarmMS8", "RHC Exhaust Pressure Too Low"},
  163. // {"AlarmSignalLoadingAreaExhaust1stAlarmMS5", "Loading Area Exhaust Abnormal"},
  164. // {"AlarmSignalFrontBodyExhaust1stAlarmMS6", "FrontBody Exhaust Pressure Too Low"},
  165. // {"AlarmSignalMainFurnaceCellingTS306", "TEMP1 HTR Abnormal"},
  166. // {"AlarmSignalT101TempStatus", "TEMP3 TR1 Abnormal"},
  167. // {"AlarmSignalT102TempStatus", "TEMP4 TR2 Abnormal"},
  168. // {"AlarmSignalT103TempStatus", "TEMP5 TR3 Abnormal"},
  169. // {"AlarmSignalMagneticFluidLeak", "Magnetic Water Leak"},
  170. // {"AlarmSignalCoolingWaterLeak", "Cooling Water Leak"},
  171. // {"AlarmSignalFBFrontDoorSwitch", "Front Panel Abnormal"},
  172. // {"AlarmSignalFilterBox1DoorSwitch", "Filter Box Cover Abnormal"},
  173. // {"AlarmSignalLABacksideDoorSwitch", "Transfer Room Panel Abnormal"},
  174. // {"AlarmSignalHeaterRoomSWS11S12", "Heater Room Panel Abnormal"},
  175. // {"AlarmSignalGasBoxLowerDoorSW", "GasBox Lower Door Abnormal"},
  176. // {"AlarmSignalGasBoxUpperDoorSW", "GasBox Upper Door Abnormal"},
  177. // {"AlarmSignalRHCTS305", "RHC Abnormal Radiator"},
  178. // {"AlarmSignalRHCFlowAlarmFL901", "RHC Flow Abnormal"},
  179. // {"AlarmSignalCoolingWaterFlowAlarmOfFurnaceFL902", "Cooling Water Flow Of Furnace Abnormal"},
  180. // {"AlarmSignalCoolingWaterFlowAlarmOfShuttleFL903", "Cooling Water Flow Of Shuttle Abnormal"},
  181. // {"AlarmSignalCoolingWaterFlowAlarmOfBoatRotationFL904", "Cooling Water Flow Of BoatRotation Abnormal"},
  182. // {"AlarmSignalCoolingWaterFlowAlarmOfFlangeFL905", "Cooling Water Flow Of Flange Abnormal"},
  183. // {"AlarmSignalCoolingWaterFlowAlarmOfLoadingAreaFL906", "Cooling Water Flow Of Loading Area Abnormal"},
  184. // {"AlarmSignalRFAlarm", "RF Alarm"},
  185. // {"AlarmSignalAirFlowFL70", "RF N2 Flow Abnormal"},
  186. // {"AlarmSignalAirFlowFL71", "RF N2 Flow Abnormal"},
  187. // {"AlarmSignalFilterBox1Fan1Alarm", "Filter Box Fan Abnormal"},
  188. // {"AlarmSignalFilterBox1Fan2Alarm", "Filter Box Fan Abnormal"},
  189. // {"AlarmSignalHCLGasLeak1stAlarm", "SiH2CL2 Gas Leak"},
  190. // {"AlarmSignalHCLGasLeak2ndAlarm", "SiH2CL2 Gas Leak"},
  191. // {"AlarmSignalNH3GasLeak1stAlarm", "NH3 Gas Leak"},
  192. // {"AlarmSignalNH3GasLeak2ndAlarm", "NH3 Gas Leak"},
  193. // {"AlarmSignalF2GasLeak1stAlarm", "F2 Gas Leak"},
  194. // {"AlarmSignalF2GasLeak2ndAlarm", "F2 Gas Leak"},
  195. // {"AlarmSignalGasLeakFault", "Gas Leak Fault"},
  196. // //{"AlarmSignalFurnaceMainCircuitBreakerStatusMonitor", "Heater Power Down"},
  197. // {"AlarmSignalVaccumPumpWarning", "Vacuum Pump Warning"},
  198. // {"AlarmSignalVaccumPumpAlarm", "Vacuum Pump Alarm"},
  199. // {"AlarmSignalPS13HStatus", "O.PRS Too High"},
  200. // {"AlarmSignalPS13LStatus", "CK.PRS Too Low"},
  201. // {"AlarmSignalDG1Output1", "P.CNT Pressure NG"},
  202. // {"AlarmSignalDG1Output2", "P.CNT Pressure NG"},
  203. // {"AlarmSignalAV91_1RHCAirInOpened", "RHC.DMR Abnormal"},
  204. // {"AlarmSignalAV91_2RHCAirInOpened", "RHC.DMR Abnormal"},
  205. // {"AlarmSignalAV91_3RHCAirInOpened", "RHC.DMR Abnormal"},
  206. // {"AlarmSignalAV91_4RHCAirInOpened", "RHC.DMR Abnormal"},
  207. // {"AlarmSignalBlowerPower", "BlowerPower Overload"},
  208. // {"AlarmSignalRFSetPowerReached", "RF Output Abnormal"},
  209. // {"AlarmSignalN2FlowInFOUPAbnormal", "N2 Flow in FOUP Abnormal"},
  210. // {"AlarmSignalCapHeaterAbnormal", "Cap Heater Abnormal"},
  211. // {"AlarmSignalHeaterUOverTemp", "Tube Heater OverTemp"},
  212. // {"AlarmSignalHeaterCUOverTemp", "Tube Heater OverTemp"},
  213. // {"AlarmSignalHeaterCOverTemp", "Tube Heater OverTemp"},
  214. // {"AlarmSignalHeaterCLOverTemp", "Tube Heater OverTemp"},
  215. // {"AlarmSignalHeaterLOverTemp", "Tube Heater OverTemp"},
  216. // {"InterlockAlarm", "Valve Interlock"},
  217. // {"GasLine1AlarmSignalTempOutRange", "temp range alarm"},
  218. // {"GasLine2AlarmSignalTempOutRange", "temp range alarm"},
  219. // {"GasLine3AlarmSignalTempOutRange", "temp range alarm"},
  220. // {"GasLine4AlarmSignalTempOutRange", "temp range alarm"},
  221. // {"GasLine5AlarmSignalTempOutRange", "temp range alarm"},
  222. // {"GasLine6AlarmSignalTempOutRange", "temp range alarm"},
  223. // {"GasLine7AlarmSignalTempOutRange", "temp range alarm"},
  224. // {"GasLine1AlarmSignalCLN", "CLN alarm"},
  225. // {"GasLine2AlarmSignalCLN", "CLN alarm"},
  226. // {"GasLine3AlarmSignalCLN", "CLN alarm"},
  227. // {"GasLine4AlarmSignalCLN", "CLN alarm"},
  228. // {"GasLine5AlarmSignalCLN", "CLN alarm"},
  229. // {"GasLine6AlarmSignalCLN", "CLN alarm"},
  230. // {"GasLine7AlarmSignalCLN", "CLN alarm"},
  231. //};
  232. _clnAlarmConditionDic = new Dictionary<string, string>()
  233. {
  234. {"AlarmSignalOPBoxPS11Out1", "temp range warning"},//deviceModel的名称和AlarmCondition ParameterFormat.xml的名称
  235. {"AlarmSignalTempOutRange", "temp range alarm"},
  236. {"AlarmSignalGLBoxPG1CNT2Alarm", "CLN warning"},
  237. {"AlarmSignalCLN", "CLN alarm"},
  238. };
  239. if (!string.IsNullOrEmpty(SC.GetStringValue("PM1.AlarmCondition")))
  240. {
  241. InitAlarmCondition(SC.GetStringValue("PM1.AlarmCondition"));
  242. int.TryParse(SC.GetStringValue("PM1.AlarmConditionIndex"), out int index);
  243. SetAlarmConditionTableIndex(index);
  244. }
  245. }
  246. private void InitHWILKChecker()
  247. {
  248. _hwILKChecker = new List<AlarmConditionChecker>();
  249. foreach (var item in _sensors)
  250. {
  251. if (item.Value == null)
  252. continue;
  253. if (item.Value.SensorCategoryKey != ((int)SensorCategoryEnum.HWILK).ToString())
  254. continue;
  255. var checker = new AlarmConditionChecker()
  256. {
  257. Name = item.Value.Name,
  258. FilterCheckerAlarm = new FilterChecker(),
  259. Parameter = new AlarmConditionAIParameter(),
  260. };
  261. _hwILKChecker.Add(checker);
  262. }
  263. }
  264. private void InitAUXChecker()
  265. {
  266. _auxChecker = new List<AlarmConditionChecker>();
  267. for (int index = 0; index < 512; index++)
  268. {
  269. if (!SC.ContainsItem($"PM1.RecipeEditParameter.AUX.{index}.AI"))
  270. continue;
  271. var checker = new AlarmConditionChecker()
  272. {
  273. AUXIOName = SC.GetStringValue($"PM1.RecipeEditParameter.AUX.{index}.AI"),
  274. AUXIndex = index,
  275. ToleranceCheckerWarning = new ToleranceChecker(),
  276. ToleranceCheckerAlarm = new ToleranceChecker(),
  277. Parameter = new AlarmConditionAIParameter(),
  278. DelayTimer = new Stopwatch(),
  279. };
  280. _auxChecker.Add(checker);
  281. }
  282. }
  283. private void InitAPCChecker()
  284. {
  285. _apcChecker = new List<AlarmConditionChecker>()
  286. {
  287. new AlarmConditionChecker()
  288. {
  289. APC = APC,
  290. ToleranceCheckerWarning = new ToleranceChecker(),
  291. ToleranceCheckerAlarm = new ToleranceChecker(),
  292. Parameter = new AlarmConditionAIParameter(),
  293. DelayTimer = new Stopwatch(),
  294. },
  295. new AlarmConditionChecker()
  296. {
  297. APC = APC,
  298. ToleranceCheckerWarning = new ToleranceChecker(),
  299. ToleranceCheckerAlarm = new ToleranceChecker(),
  300. Parameter = new AlarmConditionAIParameter(),
  301. DelayTimer = new Stopwatch(),
  302. },
  303. new AlarmConditionChecker()
  304. {
  305. APC = APC,
  306. ToleranceCheckerWarning = new ToleranceChecker(),
  307. ToleranceCheckerAlarm = new ToleranceChecker(),
  308. Parameter = new AlarmConditionAIParameter(),
  309. DelayTimer = new Stopwatch(),
  310. },
  311. };
  312. }
  313. private void InitMFCChecker()
  314. {
  315. _mfcChecker = new List<AlarmConditionChecker>()
  316. {
  317. new AlarmConditionChecker()
  318. {
  319. MFC = MFC1,
  320. ToleranceCheckerWarning = new ToleranceChecker(),
  321. ToleranceCheckerAlarm = new ToleranceChecker(),
  322. Parameter = new AlarmConditionAIParameter(),
  323. DelayTimer = new Stopwatch(),
  324. },
  325. new AlarmConditionChecker()
  326. {
  327. MFC = MFC2,
  328. ToleranceCheckerWarning = new ToleranceChecker(),
  329. ToleranceCheckerAlarm = new ToleranceChecker(),
  330. Parameter = new AlarmConditionAIParameter(),
  331. DelayTimer = new Stopwatch(),
  332. },
  333. new AlarmConditionChecker()
  334. {
  335. MFC = MFC3,
  336. ToleranceCheckerWarning = new ToleranceChecker(),
  337. ToleranceCheckerAlarm = new ToleranceChecker(),
  338. Parameter = new AlarmConditionAIParameter(),
  339. DelayTimer = new Stopwatch(),
  340. },
  341. new AlarmConditionChecker()
  342. {
  343. MFC = MFC4,
  344. ToleranceCheckerWarning = new ToleranceChecker(),
  345. ToleranceCheckerAlarm = new ToleranceChecker(),
  346. Parameter = new AlarmConditionAIParameter(),
  347. DelayTimer = new Stopwatch(),
  348. },
  349. new AlarmConditionChecker()
  350. {
  351. MFC = MFC5,
  352. ToleranceCheckerWarning = new ToleranceChecker(),
  353. ToleranceCheckerAlarm = new ToleranceChecker(),
  354. Parameter = new AlarmConditionAIParameter(),
  355. DelayTimer = new Stopwatch(),
  356. },
  357. new AlarmConditionChecker()
  358. {
  359. MFC = MFC6,
  360. ToleranceCheckerWarning = new ToleranceChecker(),
  361. ToleranceCheckerAlarm = new ToleranceChecker(),
  362. Parameter = new AlarmConditionAIParameter(),
  363. DelayTimer = new Stopwatch(),
  364. },
  365. new AlarmConditionChecker()
  366. {
  367. MFC = MFC7,
  368. ToleranceCheckerWarning = new ToleranceChecker(),
  369. ToleranceCheckerAlarm = new ToleranceChecker(),
  370. Parameter = new AlarmConditionAIParameter(),
  371. DelayTimer = new Stopwatch(),
  372. },
  373. new AlarmConditionChecker()
  374. {
  375. MFC = MFC8,
  376. ToleranceCheckerWarning = new ToleranceChecker(),
  377. ToleranceCheckerAlarm = new ToleranceChecker(),
  378. Parameter = new AlarmConditionAIParameter(),
  379. DelayTimer = new Stopwatch(),
  380. },
  381. new AlarmConditionChecker()
  382. {
  383. MFC = MFC9,
  384. ToleranceCheckerWarning = new ToleranceChecker(),
  385. ToleranceCheckerAlarm = new ToleranceChecker(),
  386. Parameter = new AlarmConditionAIParameter(),
  387. DelayTimer = new Stopwatch(),
  388. },
  389. new AlarmConditionChecker()
  390. {
  391. MFC = MFC10,
  392. ToleranceCheckerWarning = new ToleranceChecker(),
  393. ToleranceCheckerAlarm = new ToleranceChecker(),
  394. Parameter = new AlarmConditionAIParameter(),
  395. DelayTimer = new Stopwatch(),
  396. },
  397. new AlarmConditionChecker()
  398. {
  399. MFC = MFC11,
  400. ToleranceCheckerWarning = new ToleranceChecker(),
  401. ToleranceCheckerAlarm = new ToleranceChecker(),
  402. Parameter = new AlarmConditionAIParameter(),
  403. DelayTimer = new Stopwatch(),
  404. },
  405. new AlarmConditionChecker()
  406. {
  407. MFC = MFC12,
  408. ToleranceCheckerWarning = new ToleranceChecker(),
  409. ToleranceCheckerAlarm = new ToleranceChecker(),
  410. Parameter = new AlarmConditionAIParameter(),
  411. DelayTimer = new Stopwatch(),
  412. },
  413. };
  414. if (MFC13 != null)
  415. {
  416. _mfcChecker.Add(new AlarmConditionChecker()
  417. {
  418. MFC = MFC13,
  419. ToleranceCheckerWarning = new ToleranceChecker(),
  420. ToleranceCheckerAlarm = new ToleranceChecker(),
  421. Parameter = new AlarmConditionAIParameter(),
  422. DelayTimer = new Stopwatch(),
  423. });
  424. }
  425. if (MFC14 != null)
  426. {
  427. _mfcChecker.Add(new AlarmConditionChecker()
  428. {
  429. MFC = MFC14,
  430. ToleranceCheckerWarning = new ToleranceChecker(),
  431. ToleranceCheckerAlarm = new ToleranceChecker(),
  432. Parameter = new AlarmConditionAIParameter(),
  433. DelayTimer = new Stopwatch(),
  434. });
  435. }
  436. if (MFC15 != null)
  437. {
  438. _mfcChecker.Add(new AlarmConditionChecker()
  439. {
  440. MFC = MFC15,
  441. ToleranceCheckerWarning = new ToleranceChecker(),
  442. ToleranceCheckerAlarm = new ToleranceChecker(),
  443. Parameter = new AlarmConditionAIParameter(),
  444. DelayTimer = new Stopwatch(),
  445. });
  446. }
  447. if (MFC16 != null)
  448. {
  449. _mfcChecker.Add(new AlarmConditionChecker()
  450. {
  451. MFC = MFC16,
  452. ToleranceCheckerWarning = new ToleranceChecker(),
  453. ToleranceCheckerAlarm = new ToleranceChecker(),
  454. Parameter = new AlarmConditionAIParameter(),
  455. DelayTimer = new Stopwatch(),
  456. });
  457. }
  458. }
  459. private void InitHeaterChecker()
  460. {
  461. _heaterChecker = new List<AlarmConditionChecker>()
  462. {
  463. new AlarmConditionChecker()
  464. {
  465. Heater = HeaterU,
  466. ToleranceCheckerWarning = new ToleranceChecker(),
  467. ToleranceCheckerAlarm = new ToleranceChecker(),
  468. Parameter = new AlarmConditionAIParameter(),
  469. DelayTimer = new Stopwatch(),
  470. },
  471. new AlarmConditionChecker()
  472. {
  473. Heater = HeaterCU,
  474. ToleranceCheckerWarning = new ToleranceChecker(),
  475. ToleranceCheckerAlarm = new ToleranceChecker(),
  476. Parameter = new AlarmConditionAIParameter(),
  477. DelayTimer = new Stopwatch(),
  478. },
  479. new AlarmConditionChecker()
  480. {
  481. Heater = HeaterC,
  482. ToleranceCheckerWarning = new ToleranceChecker(),
  483. ToleranceCheckerAlarm = new ToleranceChecker(),
  484. Parameter = new AlarmConditionAIParameter(),
  485. DelayTimer = new Stopwatch(),
  486. },
  487. new AlarmConditionChecker()
  488. {
  489. Heater = HeaterCL,
  490. ToleranceCheckerWarning = new ToleranceChecker(),
  491. ToleranceCheckerAlarm = new ToleranceChecker(),
  492. Parameter = new AlarmConditionAIParameter(),
  493. DelayTimer = new Stopwatch(),
  494. },
  495. new AlarmConditionChecker()
  496. {
  497. Heater = HeaterL,
  498. ToleranceCheckerWarning = new ToleranceChecker(),
  499. ToleranceCheckerAlarm = new ToleranceChecker(),
  500. Parameter = new AlarmConditionAIParameter(),
  501. DelayTimer = new Stopwatch(),
  502. },
  503. };
  504. }
  505. public void InitAlarmCondition(string fileName)
  506. {
  507. if (string.IsNullOrEmpty(fileName))
  508. {
  509. //EV.PostWarningLog(ModuleName.PM1.ToString(), $"Heater temperature correct file is empty");
  510. return;
  511. }
  512. _currentAlarmConditionFileName = fileName;
  513. //_currentAlarmConditionIndex = index;
  514. var content = ParameterFileManager.Instance.LoadParameter("Parameter\\AlarmCondition", fileName, false);
  515. if (string.IsNullOrEmpty(content))
  516. {
  517. //EV.PostWarningLog(ModuleName.PM1.ToString(), $"{fileNameAndPath} heater temperature correct file is empty");
  518. return;
  519. }
  520. var doc = new XmlDocument();
  521. doc.LoadXml(content);
  522. XmlNodeList nodeSteps = doc.SelectNodes($"Aitex/TableParameterData/Module[@Name='']/Step");
  523. if (nodeSteps == null)
  524. nodeSteps = doc.SelectNodes($"Aitex/TableParameterData/Step");
  525. if (nodeSteps == null)
  526. {
  527. EV.PostWarningLog(ModuleName.PM1.ToString(), $"Invalid alarm condition file {fileName}");
  528. return;
  529. }
  530. SC.SetItemValueFromString("PM1.AlarmCondition", fileName);
  531. _alarmConditionDic = new Dictionary<int, AlarmConditionTableParameter>();
  532. for (int i = 0; i < nodeSteps.Count; i++)
  533. {
  534. var step = nodeSteps[i];
  535. XmlElement stepNode = step as XmlElement;
  536. int tableIndex = i + 1;
  537. AlarmConditionTableParameter table = new AlarmConditionTableParameter();
  538. List<AlarmConditionDIParameter> valveInterlockParameterLst = null;
  539. List<AlarmConditionDIParameter> clnParameterLst = null;
  540. foreach (XmlAttribute att in stepNode.Attributes)
  541. {
  542. switch (att.Name)
  543. {
  544. case "StepNo":
  545. int.TryParse(att.Value, out int no);
  546. table.No = no;
  547. break;
  548. case "Name":
  549. table.Name = att.Value;
  550. break;
  551. case "TempHeater":
  552. table.HeaterParameterLst = InitAlarmConditionItem(att.Value);
  553. break;
  554. case "TempBoat":
  555. break;
  556. case "FlowDeviation":
  557. table.MFCParameterLst = InitAlarmConditionItem(att.Value);
  558. break;
  559. case "Press":
  560. table.APCParameterLst = InitAlarmConditionItem(att.Value);
  561. break;
  562. case "AUX":
  563. table.AUXParameterLst = InitAlarmConditionItem(att.Value);
  564. break;
  565. case "HWILK":
  566. table.InterlockParameterLst = InitAlarmConditionDIItem(att.Value);
  567. break;
  568. case "ValveILK":
  569. valveInterlockParameterLst = InitAlarmConditionDIItem(att.Value);
  570. break;
  571. case "TempController":
  572. break;
  573. case "APCController":
  574. break;
  575. case "TransferError":
  576. break;
  577. case "SerialLineDown":
  578. break;
  579. case "LanLineDown":
  580. break;
  581. case "DeviceNetLineDown":
  582. break;
  583. case "Sensor":
  584. break;
  585. case "CLNAlarmList":
  586. clnParameterLst = InitAlarmConditionDIItem(att.Value);
  587. break;
  588. }
  589. }
  590. if (table.InterlockParameterLst != null && valveInterlockParameterLst != null)
  591. table.InterlockParameterLst.AddRange(valveInterlockParameterLst);
  592. if (table.InterlockParameterLst != null && clnParameterLst != null)
  593. table.InterlockParameterLst.AddRange(clnParameterLst);
  594. if (!_alarmConditionDic.ContainsKey(table.No))
  595. _alarmConditionDic.Add(table.No, table);
  596. _alarmConditionDic[table.No] = table;
  597. }
  598. }
  599. public void MonitorAlarmCondition()
  600. {
  601. if (_alarmConditionDic == null)
  602. return;
  603. _isAlarmConditionHasRecipeCommand = false;
  604. MonitorHeaterAlarmCondition();
  605. MonitorMFCAlarmCondition();
  606. MonitorAUXAlarmCondition();
  607. MonitorAPCAlarmCondition();
  608. MonitorInterlockAlarmCondition();
  609. }
  610. private void MonitorInterlockAlarmCondition()
  611. {
  612. if (_alarmConditionDic == null || !_alarmConditionDic.ContainsKey(_currentAlarmConditionIndex) || _alarmConditionDic[_currentAlarmConditionIndex].InterlockParameterLst == null || HWILKAlarmDic == null)
  613. return;
  614. foreach (var item in _hwILKChecker)
  615. {
  616. if (item.DIParameter == null || item.DIParameter.IsEnable == false)
  617. continue;
  618. if (!_sensors.TryGetValue(item.Name, out var sensorItem))
  619. continue;
  620. if (!HWILKAlarmDic.TryGetValue(sensorItem, out var alarmItem))
  621. continue;
  622. item.FilterCheckerAlarm.CheckInterval = 0.1;
  623. item.FilterCheckerAlarm.Monitor(sensorItem.Value);
  624. if (item.FilterCheckerAlarm.Trig)
  625. ProcessAlarmConditionErrorCommand(item.DIParameter.Command, () => alarmItem.Set(), sensorItem.Name);
  626. }
  627. }
  628. private void MonitorAPCAlarmCondition()
  629. {
  630. for (int i = 0; i < _apcChecker.Count; i++)
  631. {
  632. var checker = _apcChecker[i];
  633. if (checker.Parameter.Unit == null)
  634. continue;
  635. var warningLow = checker.Parameter.WarningLow;
  636. var warningHigh = checker.Parameter.WarningHigh;
  637. var alarmLow = checker.Parameter.AlarmLow;
  638. var alarmHigh = checker.Parameter.AlarmHigh;
  639. var unit = checker.Parameter.Unit;
  640. if (checker.Parameter.Unit.ToLower().Contains("%"))
  641. {
  642. unit = "%";
  643. //angle
  644. if (checker.Parameter.Unit.ToLower() == "%d")
  645. {
  646. //do nothing
  647. }
  648. else
  649. {
  650. warningLow = (float)checker.APC.DeviceData.PositionSetPoint * warningLow;
  651. warningHigh = (float)checker.APC.DeviceData.PositionSetPoint * warningHigh;
  652. alarmLow = (float)checker.APC.DeviceData.PositionSetPoint * alarmLow;
  653. alarmHigh = (float)checker.APC.DeviceData.PositionSetPoint * alarmHigh;
  654. }
  655. if (checker.Parameter.IsWarningEnable && checker.Parameter.WarningTime > 0 && checker.DelayTimer.IsRunning && checker.DelayTimer.ElapsedMilliseconds >= checker.Parameter.WarningDelayDetectTimeS * 1000)
  656. checker.ToleranceCheckerWarning.Monitor(checker.APC.DeviceData.PositionFeedback,
  657. checker.APC.DeviceData.PositionSetPoint - warningLow, checker.APC.DeviceData.PositionSetPoint + warningHigh, checker.Parameter.WarningTime);
  658. if (checker.Parameter.IsAlarmEnable && checker.Parameter.AlarmTime > 0 && checker.DelayTimer.IsRunning && checker.DelayTimer.ElapsedMilliseconds >= checker.Parameter.AlarmDelayDetectTimeS * 1000)
  659. checker.ToleranceCheckerAlarm.Monitor(checker.APC.DeviceData.PositionFeedback,
  660. checker.APC.DeviceData.PositionSetPoint - alarmLow, checker.APC.DeviceData.PositionSetPoint + alarmHigh, checker.Parameter.AlarmTime);
  661. if (checker.ToleranceCheckerAlarm.Trig || checker.ToleranceCheckerWarning.Trig)
  662. {
  663. var range = "";
  664. var time = "";
  665. var command = checker.Parameter.AlarmCommand;
  666. if (checker.ToleranceCheckerAlarm.Trig)
  667. {
  668. range = $"({checker.APC.DeviceData.PositionSetPoint - alarmLow},{checker.APC.DeviceData.PositionSetPoint + alarmHigh})";
  669. time = $"{checker.Parameter.AlarmTime:F1}";
  670. checker.APC.APCAngleToleranceAlarm.Set($"APC angle out of range {range} {unit} in {time} seconds");
  671. command = checker.Parameter.AlarmCommand;
  672. }
  673. else if (checker.ToleranceCheckerWarning.Trig)
  674. {
  675. range = $"({checker.APC.DeviceData.PositionSetPoint - warningLow},{checker.APC.DeviceData.PositionSetPoint + warningHigh})";
  676. time = $"{checker.Parameter.WarningTime:F1}";
  677. checker.APC.APCAngleToleranceWarning.Set($"APC angle out of range {range} {unit} in {time} seconds");
  678. command = checker.Parameter.WarningCommand;
  679. }
  680. ProcessAlarmConditionErrorCommand(command);
  681. }
  682. }
  683. else
  684. {
  685. warningLow = (float)checker.APC.DeviceData.PressureSetPoint * warningLow;
  686. warningHigh = (float)checker.APC.DeviceData.PressureSetPoint * warningHigh;
  687. alarmLow = (float)checker.APC.DeviceData.PressureSetPoint * alarmLow;
  688. alarmHigh = (float)checker.APC.DeviceData.PressureSetPoint * alarmHigh;
  689. var alarmToleranceAlarm = checker.APC.APCPressure2ToleranceAlarm;
  690. var alarmToleranceWarning = checker.APC.APCPressure2ToleranceWarning;
  691. var pressureFeedback = checker.APC.DeviceData.Pressure2Feedback;
  692. if (i == 0)
  693. {
  694. alarmToleranceAlarm = checker.APC.APCPressure1ToleranceAlarm;
  695. alarmToleranceWarning = checker.APC.APCPressure1ToleranceWarning;
  696. pressureFeedback = checker.APC.DeviceData.Pressure1Feedback;
  697. }
  698. if (checker.Parameter.IsWarningEnable && checker.Parameter.WarningTime > 0)
  699. checker.ToleranceCheckerWarning.Monitor(pressureFeedback,
  700. checker.APC.DeviceData.PressureSetPoint - warningLow, checker.APC.DeviceData.PressureSetPoint + warningHigh, checker.Parameter.WarningTime);
  701. if (checker.Parameter.IsAlarmEnable && checker.Parameter.AlarmTime > 0)
  702. checker.ToleranceCheckerAlarm.Monitor(pressureFeedback,
  703. checker.APC.DeviceData.PressureSetPoint - alarmLow, checker.APC.DeviceData.PressureSetPoint + alarmHigh, checker.Parameter.AlarmTime);
  704. if (checker.ToleranceCheckerAlarm.Trig || checker.ToleranceCheckerWarning.Trig)
  705. {
  706. var range = "";
  707. var time = "";
  708. var command = checker.Parameter.AlarmCommand;
  709. if (checker.ToleranceCheckerAlarm.Trig)
  710. {
  711. range = $"({checker.APC.DeviceData.PressureSetPoint - alarmLow},{checker.APC.DeviceData.PressureSetPoint + alarmHigh})";
  712. time = $"{checker.Parameter.AlarmTime:F1}";
  713. alarmToleranceAlarm.Set($"APC Press{i + 1} out of range {range} {unit} in {time} seconds");
  714. command = checker.Parameter.AlarmCommand;
  715. }
  716. else if (checker.ToleranceCheckerWarning.Trig)
  717. {
  718. range = $"({checker.APC.DeviceData.PressureSetPoint - warningLow},{checker.APC.DeviceData.PressureSetPoint + warningHigh})";
  719. time = $"{checker.Parameter.WarningTime:F1}";
  720. alarmToleranceWarning.Set($"APC Press{i + 1} out of range {range} {unit} in {time} seconds");
  721. command = checker.Parameter.WarningCommand;
  722. }
  723. ProcessAlarmConditionErrorCommand(command);
  724. }
  725. }
  726. }
  727. }
  728. private void MonitorAUXAlarmCondition()
  729. {
  730. if (SC.ContainsItem("Minics.EnableMinics") && SC.GetValue<bool>("Minics.EnableMinics"))
  731. { return; }
  732. for (int i = 0; i < _auxChecker.Count; i++)
  733. {
  734. var checker = _auxChecker[i];
  735. if (checker.Parameter.Unit == null)
  736. continue;
  737. var warningLow = checker.Parameter.WarningLow;
  738. var warningHigh = checker.Parameter.WarningHigh;
  739. var alarmLow = checker.Parameter.AlarmLow;
  740. var alarmHigh = checker.Parameter.AlarmHigh;
  741. var unit = "";
  742. var setpoint = 0.0f;
  743. var feedback = 0.0f;
  744. var display = "";
  745. if (_auxDic != null && _auxDic.ContainsKey(_currentAuxTable))
  746. {
  747. foreach (var item in _auxDic[_currentAuxTable])
  748. {
  749. if (item == null || checker.AUXIOName != item.IOName)
  750. continue;
  751. setpoint = (float)item.SetPointConfig.DoubleValue;
  752. unit = item.Unit;
  753. display = item.DisplayNameConfig.StringValue;
  754. feedback = IO.AI[$"{Module}.{item.IOName}"] != null ? IO.AI[$"{Module}.{item.IOName}"].FloatValue : 0;
  755. break;
  756. }
  757. }
  758. if (checker.Parameter.Unit.ToLower() == "%sv")
  759. {
  760. warningLow = (float)setpoint * warningLow / 100.0f;
  761. warningHigh = (float)setpoint * warningHigh / 100.0f;
  762. alarmLow = (float)setpoint * alarmLow / 100.0f;
  763. alarmHigh = (float)setpoint * alarmHigh / 100.0f;
  764. }
  765. else if (checker.Parameter.Unit.ToLower() == "%fs")
  766. {
  767. //后续改为scale
  768. warningLow = (float)setpoint * warningLow / 100.0f;
  769. warningHigh = (float)setpoint * warningHigh / 100.0f;
  770. alarmLow = (float)setpoint * alarmLow / 100.0f;
  771. alarmHigh = (float)setpoint * alarmHigh / 100.0f;
  772. }
  773. if (checker.Parameter.IsWarningEnable && checker.Parameter.WarningTime > 0 && checker.DelayTimer.IsRunning && checker.DelayTimer.ElapsedMilliseconds >= checker.Parameter.WarningDelayDetectTimeS * 1000)
  774. checker.ToleranceCheckerWarning.Monitor(feedback,
  775. setpoint - warningLow, setpoint + warningHigh, checker.Parameter.WarningTime);
  776. if (checker.Parameter.IsAlarmEnable && checker.Parameter.AlarmTime > 0 && checker.DelayTimer.IsRunning && checker.DelayTimer.ElapsedMilliseconds >= checker.Parameter.AlarmDelayDetectTimeS * 1000)
  777. checker.ToleranceCheckerAlarm.Monitor(feedback,
  778. setpoint - alarmLow, setpoint + alarmHigh, checker.Parameter.AlarmTime);
  779. if (checker.ToleranceCheckerAlarm.Trig || checker.ToleranceCheckerWarning.Trig)
  780. {
  781. var range = "";
  782. var time = "";
  783. var ret = AUXAlarmDic.TryGetValue(checker.AUXIndex, out var AUXAlarm);
  784. if (ret)
  785. {
  786. var command = checker.Parameter.AlarmCommand;
  787. if (checker.ToleranceCheckerAlarm.Trig)
  788. {
  789. range = $"({(setpoint - alarmLow).ToString("f3")},{(setpoint + alarmHigh).ToString("f3")})";
  790. time = $"{checker.Parameter.AlarmTime:F1}";
  791. AUXAlarm.Item2.Set($"AUX {display} value out of range {range} {unit} in {time} seconds");
  792. command = checker.Parameter.AlarmCommand;
  793. }
  794. else if (checker.ToleranceCheckerWarning.Trig)
  795. {
  796. range = $"({(setpoint - warningLow).ToString("f3")},{(setpoint + warningHigh).ToString("f3")})";
  797. time = $"{checker.Parameter.WarningTime:F1}";
  798. AUXAlarm.Item1.Set($"AUX {display} value out of range {range} {unit} in {time} seconds");
  799. command = checker.Parameter.WarningCommand;
  800. }
  801. ProcessAlarmConditionErrorCommand(command);
  802. }
  803. }
  804. }
  805. }
  806. private void MonitorMFCAlarmCondition()
  807. {
  808. for (int i = 0; i < _mfcChecker.Count; i++)
  809. {
  810. var checker = _mfcChecker[i];
  811. if (checker.Parameter.Unit == null)
  812. continue;
  813. var warningLow = checker.Parameter.WarningLow;
  814. var warningHigh = checker.Parameter.WarningHigh;
  815. var alarmLow = checker.Parameter.AlarmLow;
  816. var alarmHigh = checker.Parameter.AlarmHigh;
  817. var unit = checker.MFC.Unit;
  818. if (checker.Parameter.Unit.ToLower() == "%sv")
  819. {
  820. warningLow = (float)checker.MFC.SetPoint * warningLow / 100.0f;
  821. warningHigh = (float)checker.MFC.SetPoint * warningHigh / 100.0f;
  822. alarmLow = (float)checker.MFC.SetPoint * alarmLow / 100.0f;
  823. alarmHigh = (float)checker.MFC.SetPoint * alarmHigh / 100.0f;
  824. }
  825. else if (checker.Parameter.Unit.ToLower() == "%fs")
  826. {
  827. warningLow = (float)checker.MFC.Scale * warningLow / 100.0f;
  828. warningHigh = (float)checker.MFC.Scale * warningHigh / 100.0f;
  829. alarmLow = (float)checker.MFC.Scale * alarmLow / 100.0f;
  830. alarmHigh = (float)checker.MFC.Scale * alarmHigh / 100.0f;
  831. }
  832. if (checker.Parameter.IsWarningEnable && checker.Parameter.WarningTime > 0 && checker.DelayTimer.IsRunning && checker.DelayTimer.ElapsedMilliseconds >= checker.Parameter.WarningDelayDetectTimeS * 1000)
  833. checker.ToleranceCheckerWarning.Monitor(checker.MFC.FeedBack,
  834. checker.MFC.SetPoint - warningLow, checker.MFC.SetPoint + warningHigh, checker.Parameter.WarningTime);
  835. if (checker.Parameter.IsAlarmEnable && checker.Parameter.AlarmTime > 0 && checker.DelayTimer.IsRunning && checker.DelayTimer.ElapsedMilliseconds >= checker.Parameter.AlarmDelayDetectTimeS * 1000)
  836. checker.ToleranceCheckerAlarm.Monitor(checker.MFC.FeedBack,
  837. checker.MFC.SetPoint - alarmLow, checker.MFC.SetPoint + alarmHigh, checker.Parameter.AlarmTime);
  838. if (checker.ToleranceCheckerAlarm.Trig || checker.ToleranceCheckerWarning.Trig)
  839. {
  840. var range = "";
  841. var time = "";
  842. var command = checker.Parameter.AlarmCommand;
  843. if (checker.ToleranceCheckerAlarm.Trig)
  844. {
  845. range = $"({(checker.MFC.SetPoint - alarmLow).ToString("f3")},{(checker.MFC.SetPoint + alarmHigh).ToString("f3")})";
  846. time = $"{checker.Parameter.AlarmTime:F1}";
  847. checker.MFC.AlarmToleranceAlarm.Set($"{Display} flow out of range {range} {unit} in {time} seconds");
  848. command = checker.Parameter.AlarmCommand;
  849. }
  850. else if (checker.ToleranceCheckerWarning.Trig)
  851. {
  852. range = $"({(checker.MFC.SetPoint - warningLow).ToString("f3")},{(checker.MFC.SetPoint + warningHigh).ToString("f3")})";
  853. time = $"{checker.Parameter.WarningTime:F1}";
  854. checker.MFC.AlarmToleranceWarning.Set($"{Display} flow out of range {range} {unit} in {time} seconds");
  855. command = checker.Parameter.WarningCommand;
  856. }
  857. ProcessAlarmConditionErrorCommand(command);
  858. }
  859. }
  860. }
  861. private void MonitorHeaterAlarmCondition()
  862. {
  863. for (int i = 0; i < _heaterChecker.Count; i++)
  864. {
  865. var checker = _heaterChecker[i];
  866. if (checker.Parameter.Unit == null)
  867. continue;
  868. if (checker.Parameter.IsWarningEnable && checker.Parameter.WarningTime > 0 && checker.DelayTimer.IsRunning && checker.DelayTimer.ElapsedMilliseconds >= checker.Parameter.WarningDelayDetectTimeS * 1000)
  869. checker.ToleranceCheckerWarning.Monitor(checker.Heater.TempFeedback,
  870. checker.Heater.TempSetPoint - checker.Parameter.WarningLow, checker.Heater.TempSetPoint + checker.Parameter.WarningHigh, checker.Parameter.WarningTime);
  871. if (checker.Parameter.IsAlarmEnable && checker.Parameter.AlarmTime > 0 && checker.DelayTimer.IsRunning && checker.DelayTimer.ElapsedMilliseconds >= checker.Parameter.AlarmDelayDetectTimeS * 1000)
  872. checker.ToleranceCheckerAlarm.Monitor(checker.Heater.TempFeedback,
  873. checker.Heater.TempSetPoint - checker.Parameter.AlarmLow, checker.Heater.TempSetPoint + checker.Parameter.AlarmHigh, checker.Parameter.AlarmTime);
  874. if (checker.ToleranceCheckerAlarm.Trig || checker.ToleranceCheckerWarning.Trig)
  875. {
  876. var range = "";
  877. var time = "";
  878. var command = checker.Parameter.AlarmCommand;
  879. if (checker.ToleranceCheckerAlarm.Trig)
  880. {
  881. range = $"({checker.Heater.TempSetPoint - checker.Parameter.AlarmLow},{checker.Heater.TempSetPoint + checker.Parameter.AlarmHigh})";
  882. time = $"{checker.Parameter.AlarmTime:F1}";
  883. checker.Heater.AlarmToleranceAlarm.Set($"{Display} temperature out of range {range} °C in {time} seconds");
  884. command = checker.Parameter.AlarmCommand;
  885. }
  886. else if (checker.ToleranceCheckerWarning.Trig)
  887. {
  888. range = $"({checker.Heater.TempSetPoint - checker.Parameter.WarningLow},{checker.Heater.TempSetPoint + checker.Parameter.WarningHigh})";
  889. time = $"{checker.Parameter.WarningTime:F1}";
  890. checker.Heater.AlarmToleranceWarning.Set($"{Display} temperature out of range {range} °C in {time} seconds");
  891. command = checker.Parameter.WarningCommand;
  892. }
  893. ProcessAlarmConditionErrorCommand(command);
  894. }
  895. }
  896. }
  897. private void ProcessAlarmConditionErrorCommand(string command, Action eventHandler = null, string sensorName = "")
  898. {
  899. var recipe = "";
  900. var recipeType = "";
  901. var recipeTable = "";
  902. switch (command)
  903. {
  904. case "Reset":
  905. if (_isAlarmConditionHasRecipeCommand)
  906. break;
  907. _isAlarmConditionHasRecipeCommand = true;
  908. recipe = SC.GetStringValue("System.Recipe.Reset Recipe");
  909. recipeType = "Reset";
  910. RecipeExecEntryEnumValue = RecipeExecEntryEnum.AlarmConditonTrigger;
  911. CheckToPostMessage((int)MSG.RunOtherRecipe, recipe, recipeType);
  912. var log = $"Alarm condition: command={command} recipe={recipe}";
  913. if (!string.IsNullOrEmpty(sensorName))
  914. log = $"{log} ,sensorName={sensorName}";
  915. _processRoutine.FACallBack(ConstantsCommon.AlarmConditionTrigger, UniversalEvents.AlarmConditionTriggerReset, Module, RecipeRunningInfo.RecipeName, RecipeRunningInfo.StepNumber.ToString(), recipe);
  916. LOG.Write(log);
  917. break;
  918. case "End":
  919. if (_isAlarmConditionHasRecipeCommand)
  920. break;
  921. _isAlarmConditionHasRecipeCommand = true;
  922. if (IsProcessing)
  923. {
  924. var jumpStep = RecipeRunningInfo.RecipeStepList.Count - 1;
  925. //因为要跳到执行最后一步,所以stepNumber需要减一
  926. _processRoutine.JumpCurrentRecipeStep(jumpStep, RecipeRunningInfo.RecipeStepList[RecipeRunningInfo.RecipeStepList.Count - 1].StepName);
  927. _processRoutine.FACallBack(ConstantsCommon.AlarmConditionTrigger, UniversalEvents.AlarmConditionTriggerEnd, Module, RecipeRunningInfo.RecipeName, RecipeRunningInfo.StepNumber.ToString(), jumpStep.ToString());
  928. }
  929. else
  930. {
  931. if (!RecipeParser.Parse(SC.GetStringValue("PM1.ProcessRecipe"), Module, out var recipeHead, out var recipeSteps, out var reason, "Process"))
  932. {
  933. PreprocessStartFailedWarning.Set($"Load process recipe {SC.GetStringValue("PM1.ProcessRecipe")} failed, {reason}");
  934. return;
  935. }
  936. RecipeRunningInfo.MainRecipeName = SC.GetStringValue("PM1.ProcessRecipe");
  937. RecipeRunningInfo.Head = recipeHead;
  938. RecipeRunningInfo.RecipeStepList = recipeSteps;
  939. CheckToPostMessage((int)MSG.AlarmConditionJumpStep, RecipeRunningInfo.RecipeStepList.Count - 1);
  940. }
  941. log = $"Alarm condition: command={command} step name={RecipeRunningInfo.RecipeStepList[RecipeRunningInfo.RecipeStepList.Count - 1].StepName}";
  942. if (!string.IsNullOrEmpty(sensorName))
  943. log = $"{log} ,sensorName={sensorName}";
  944. LOG.Write(log);
  945. break;
  946. case "Hold":
  947. if (_isAlarmConditionHasRecipeCommand)
  948. break;
  949. _isAlarmConditionHasRecipeCommand = true;
  950. _processRoutine.PauseRecipe();
  951. log = $"Alarm condition: command={command}";
  952. if (!string.IsNullOrEmpty(sensorName))
  953. log = $"{log} ,sensorName={sensorName}";
  954. _processRoutine.FACallBack(ConstantsCommon.AlarmConditionTrigger, UniversalEvents.AlarmConditionTriggerHold, Module, RecipeRunningInfo.RecipeName, RecipeRunningInfo.StepNumber.ToString());
  955. LOG.Write(log);
  956. break;
  957. case "Monitor"://蜂鸣器不需要响
  958. eventHandler?.Invoke();
  959. DEVICE.GetDevice<SignalTowerBase>("System.SignalTower")?.SwitchOffBuzzer(true);
  960. Singleton<EquipmentManager>.Instance.IsAlarmConditionBuzzerOn = false;
  961. log = $"Alarm condition: command={command}";
  962. if (!string.IsNullOrEmpty(sensorName))
  963. log = $"{log} ,sensorName={sensorName}";
  964. LOG.Write(log);
  965. break;
  966. case "Buzzer"://蜂鸣器需要响且报警
  967. eventHandler?.Invoke();
  968. DEVICE.GetDevice<SignalTowerBase>("System.SignalTower")?.SwitchOffBuzzer(false);
  969. Singleton<EquipmentManager>.Instance.IsAlarmConditionBuzzerOn = true;
  970. log = $"Alarm condition: command={command}";
  971. if (!string.IsNullOrEmpty(sensorName))
  972. log = $"{log} ,sensorName={sensorName}";
  973. LOG.Write(log);
  974. break;
  975. default:
  976. if (_isAlarmConditionHasRecipeCommand)
  977. break;
  978. _isAlarmConditionHasRecipeCommand = true;
  979. if (command.StartsWith("JUMP"))
  980. {
  981. //Jump step
  982. //Jump 1:
  983. var stepName = command.Replace("JUMP ", "");
  984. if (IsProcessing)
  985. {
  986. var jumpStepNumber = RecipeRunningInfo.RecipeStepList.FindIndex(x => x.StepName == stepName);
  987. if (jumpStepNumber > 0)
  988. {
  989. _processRoutine.JumpCurrentRecipeStep(jumpStepNumber, stepName);
  990. _processRoutine.FACallBack(ConstantsCommon.AlarmConditionTrigger, UniversalEvents.AlarmConditionTriggerJumpStep, Module, RecipeRunningInfo.RecipeName, RecipeRunningInfo.StepNumber.ToString(), jumpStepNumber.ToString());
  991. }
  992. }
  993. else
  994. {
  995. if (!RecipeParser.Parse(SC.GetStringValue("PM1.ProcessRecipe"), Module, out var recipeHead, out var recipeSteps, out var reason, "Process"))
  996. {
  997. PreprocessStartFailedWarning.Set($"Load process recipe {SC.GetStringValue("PM1.ProcessRecipe")} failed, {reason}");
  998. return;
  999. }
  1000. RecipeRunningInfo.MainRecipeName = SC.GetStringValue("PM1.ProcessRecipe");
  1001. RecipeRunningInfo.Head = recipeHead;
  1002. RecipeRunningInfo.RecipeStepList = recipeSteps;
  1003. var jumpStepNumber = RecipeRunningInfo.RecipeStepList.FindIndex(x => x.StepName == stepName);
  1004. if (jumpStepNumber > 0)
  1005. {
  1006. CheckToPostMessage((int)MSG.AlarmConditionJumpStep, jumpStepNumber);
  1007. _processRoutine.FACallBack(ConstantsCommon.AlarmConditionTrigger, UniversalEvents.AlarmConditionTriggerJumpStep, Module, RecipeRunningInfo.RecipeName, RecipeRunningInfo.StepNumber.ToString(), jumpStepNumber.ToString());
  1008. }
  1009. }
  1010. LOG.Write($"Alarm condition: command={command} step name={stepName}");
  1011. }
  1012. else if (command.StartsWith("CALL"))
  1013. {
  1014. //call Alarm recipe
  1015. //Call 1:
  1016. var paras = command.Split(':');
  1017. if (paras.Length > 0)
  1018. {
  1019. RecipeExecEntryEnumValue = RecipeExecEntryEnum.AlarmConditonTrigger;
  1020. recipe = RecipeRunningInfo.Head.AlarmRecipe;
  1021. recipeType = "Alarm";
  1022. recipeTable = paras[0].Replace("CALL", "").Replace(" ", "").Replace(":", "").Replace(":", "");
  1023. CheckToPostMessage((int)MSG.RunOtherRecipe, recipe, recipeType, recipeTable);
  1024. _processRoutine.FACallBack(ConstantsCommon.AlarmConditionTrigger, UniversalEvents.AlarmConditionTriggerCallAlarmRecipe, Module, RecipeRunningInfo.RecipeName, RecipeRunningInfo.StepNumber.ToString(), string.Empty, recipe);
  1025. LOG.Write($"Alarm condition: command={command} recipe={recipe}");
  1026. }
  1027. }
  1028. else if (command.StartsWith("ABORT"))
  1029. {
  1030. //call Abort recipe
  1031. //Abort 1:
  1032. var paras = command.Split(':');
  1033. if (paras.Length > 0)
  1034. {
  1035. RecipeExecEntryEnumValue = RecipeExecEntryEnum.AlarmConditonTrigger;
  1036. recipe = RecipeRunningInfo.Head.AbortRecipe;
  1037. recipeType = "Abort";
  1038. recipeTable = paras[0].Replace("ABORT", "").Replace(" ", "").Replace(":", "").Replace(":", "");
  1039. CheckToPostMessage((int)MSG.RunOtherRecipe, recipe, recipeType, recipeTable);
  1040. LOG.Write($"Alarm condition: command={command} recipe={recipe}");
  1041. _processRoutine.FACallBack(ConstantsCommon.AlarmConditionTrigger, UniversalEvents.AlarmConditionTriggerCallAbortRecipe, Module, RecipeRunningInfo.RecipeName, RecipeRunningInfo.StepNumber.ToString(), string.Empty, recipe);
  1042. }
  1043. }
  1044. break;
  1045. }
  1046. }
  1047. private List<AlarmConditionAIParameter> InitAlarmConditionItem(string content)
  1048. {
  1049. List<AlarmConditionAIParameter> items = new List<AlarmConditionAIParameter>();
  1050. if (string.IsNullOrEmpty(content))
  1051. return items;
  1052. var zoneParas = content.Split('|');
  1053. foreach (var zonePara in zoneParas)
  1054. {
  1055. //U;Alert,True,0,0,℃,5,Monitor;Alarm,True,0,0,℃,6,Buzzer
  1056. //1;C1-N2-1;Alert,True,0,0,%fs,5,Buzzer;Alarm,True,0,0,%fs,6,Buzzer
  1057. //1;MS1;Alert,True,0,0,%fs,5,Monitor;Alarm,True,0,0,%fs,6,Monitor
  1058. AlarmConditionAIParameter item = new AlarmConditionAIParameter();
  1059. var array = zonePara.Split(';');
  1060. if (array.Length > 2)
  1061. {
  1062. item.Name = array[0];
  1063. var warningParas = array[array.Length - 2].Split(',');
  1064. var alarmParas = array[array.Length - 1].Split(',');
  1065. if (warningParas.Length > 6)
  1066. {
  1067. bool.TryParse(warningParas[1], out bool isEnable);
  1068. float.TryParse(warningParas[2], out float high);
  1069. float.TryParse(warningParas[3], out float low);
  1070. item.Unit = warningParas[4];
  1071. float.TryParse(warningParas[5], out float time);
  1072. item.WarningCommand = warningParas[6];
  1073. item.IsWarningEnable = isEnable;
  1074. item.WarningHigh = high;
  1075. item.WarningLow = low;
  1076. item.WarningTime = time;
  1077. }
  1078. if (warningParas.Length > 7)
  1079. {
  1080. float.TryParse(warningParas[7], out float time);
  1081. item.WarningDelayDetectTimeS = time;
  1082. }
  1083. if (alarmParas.Length > 6)
  1084. {
  1085. bool.TryParse(alarmParas[1], out bool isEnable);
  1086. float.TryParse(alarmParas[2], out float high);
  1087. float.TryParse(alarmParas[3], out float low);
  1088. item.Unit = alarmParas[4];
  1089. float.TryParse(alarmParas[5], out float time);
  1090. item.AlarmCommand = alarmParas[6];
  1091. item.IsAlarmEnable = isEnable;
  1092. item.AlarmHigh = high;
  1093. item.AlarmLow = low;
  1094. item.AlarmTime = time;
  1095. }
  1096. if (alarmParas.Length > 7)
  1097. {
  1098. float.TryParse(alarmParas[7], out float time);
  1099. item.AlarmDelayDetectTimeS = time;
  1100. }
  1101. }
  1102. items.Add(item);
  1103. }
  1104. return items;
  1105. }
  1106. private List<AlarmConditionDIParameter> InitAlarmConditionDIItem(string content)
  1107. {
  1108. List<AlarmConditionDIParameter> items = new List<AlarmConditionDIParameter>();
  1109. if (string.IsNullOrEmpty(content))
  1110. return items;
  1111. var zoneParas = content.Split('|');
  1112. foreach (var zonePara in zoneParas)
  1113. {
  1114. //1,Air/N2-7 Pressure Too Low,Alert,False,Buzzer|2,N2-1 Pressure Too Low,Alert,False,End
  1115. AlarmConditionDIParameter item = new AlarmConditionDIParameter();
  1116. var array = zonePara.Split(',');
  1117. if (array.Length > 4)
  1118. {
  1119. item.Name = array[1];
  1120. item.IsAlarm = array[2].ToLower() == "alarm";
  1121. bool.TryParse(array[3], out bool isEnable);
  1122. item.IsEnable = isEnable;
  1123. item.Command = array[4];
  1124. }
  1125. items.Add(item);
  1126. }
  1127. return items;
  1128. }
  1129. class AlarmConditionChecker
  1130. {
  1131. public FurnaceRT.Devices.IoHeater Heater { get; set; }
  1132. public FurnaceRT.Devices.IoAPC APC { get; set; }
  1133. public FurnaceRT.Equipments.PMs.Devices.IoMFC MFC { get; set; }
  1134. public string AUXIOName { get; set; }
  1135. public int AUXIndex { get; set; }
  1136. public string Name { get; set; }
  1137. public ToleranceChecker ToleranceCheckerWarning { get; set; }
  1138. public ToleranceChecker ToleranceCheckerAlarm { get; set; }
  1139. public AlarmConditionAIParameter Parameter { get; set; }
  1140. public AlarmConditionDIParameter DIParameter { get; set; }
  1141. public Stopwatch DelayTimer { get; set; }//N秒过后才检测
  1142. public FilterChecker FilterCheckerAlarm { get; set; }
  1143. }
  1144. class AlarmConditionTableParameter
  1145. {
  1146. public int No { get; set; }
  1147. public string Name { get; set; }
  1148. public List<AlarmConditionAIParameter> HeaterParameterLst { get; set; }
  1149. public List<AlarmConditionAIParameter> MFCParameterLst { get; set; }
  1150. public List<AlarmConditionAIParameter> APCParameterLst { get; set; }
  1151. public List<AlarmConditionAIParameter> AUXParameterLst { get; set; }
  1152. public List<AlarmConditionDIParameter> InterlockParameterLst { get; set; }
  1153. }
  1154. class AlarmConditionAIParameter
  1155. {
  1156. //类似AI的
  1157. public string Name { get; set; }
  1158. public string Unit { get; set; }
  1159. public string DataPoll { get; set; }
  1160. public float WarningHigh { get; set; }
  1161. public float WarningLow { get; set; }
  1162. public float WarningTime { get; set; }
  1163. public string WarningCommand { get; set; }
  1164. public bool IsWarningEnable { get; set; }
  1165. public float AlarmHigh { get; set; }
  1166. public float AlarmLow { get; set; }
  1167. public float AlarmTime { get; set; }
  1168. public string AlarmCommand { get; set; }
  1169. public bool IsAlarmEnable { get; set; }
  1170. public float WarningDelayDetectTimeS { get; set; } = 0;//N秒过后才检测
  1171. public float AlarmDelayDetectTimeS { get; set; } = 0;//N秒过后才检测
  1172. public AlarmConditionAIParameter Clone(AlarmConditionAIParameter source)
  1173. {
  1174. AlarmConditionAIParameter clone = new AlarmConditionAIParameter();
  1175. clone.Name = source.Name;
  1176. clone.Unit = source.Unit;
  1177. clone.DataPoll = source.DataPoll;
  1178. clone.WarningHigh = source.WarningHigh;
  1179. clone.WarningLow = source.WarningLow;
  1180. clone.WarningTime = source.WarningTime;
  1181. clone.WarningCommand = source.WarningCommand;
  1182. clone.IsWarningEnable = source.IsWarningEnable;
  1183. clone.AlarmHigh = source.AlarmHigh;
  1184. clone.AlarmLow = source.AlarmLow;
  1185. clone.AlarmTime = source.AlarmTime;
  1186. clone.AlarmCommand = source.AlarmCommand;
  1187. clone.IsAlarmEnable = source.IsAlarmEnable;
  1188. return clone;
  1189. }
  1190. }
  1191. class AlarmConditionDIParameter
  1192. {
  1193. //类似DI的
  1194. public string Name { get; set; }
  1195. public string DataPoll { get; set; }
  1196. public bool IsAlarm { get; set; }
  1197. public bool IsEnable { get; set; }
  1198. public string Command { get; set; }
  1199. }
  1200. class AlarmConditionBoatParameter
  1201. {
  1202. //Boat load,unload温度判断
  1203. public string Name { get; set; }
  1204. public string DataPoll { get; set; }
  1205. public bool IsAlarm { get; set; }
  1206. public bool IsEnable { get; set; }
  1207. public float AlarmHighLimit { get; set; }
  1208. }
  1209. }
  1210. }