CarrierRobotPick.cs 34 KB

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  1. using Aitex.Core.RT.Routine;
  2. using Aitex.Core.RT.SCCore;
  3. using Aitex.Core.Util;
  4. using Aitex.Sorter.Common;
  5. using DocumentFormat.OpenXml.Wordprocessing;
  6. using MECF.Framework.Common.Equipment;
  7. using MECF.Framework.Common.Schedulers;
  8. using MECF.Framework.Common.SubstrateTrackings;
  9. using MECF.Framework.RT.EquipmentLibrary.LogicUnits;
  10. using System;
  11. using System.Collections.Generic;
  12. using FurnaceRT.Equipments.FIMSs;
  13. using FurnaceRT.Equipments.LPs;
  14. using FurnaceRT.Equipments.Stockers;
  15. using FurnaceRT.Equipments.Systems;
  16. using FurnaceRT.Equipments.WaferRobots;
  17. using static FurnaceRT.Equipments.FIMSs.FIMSModule;
  18. namespace FurnaceRT.Equipments.CarrierRobots
  19. {
  20. public class CarrierRobotPick : ModuleRoutine, IRoutine
  21. {
  22. enum RoutineStep
  23. {
  24. SetLPLoad,
  25. SetLPUnload,
  26. SetBufferTargetPosition,
  27. SetBufferMoveTo,
  28. Delay,
  29. Goto,
  30. Pick,
  31. DoorOpen,
  32. DoorClose,
  33. RobotRequestCassettePresent,
  34. CheckCassetteInfoByRobotSensor,
  35. SetStageUnlock,
  36. CheckBeforePick,
  37. CheckGotoFinish,
  38. SetRobotActionCommand,
  39. }
  40. private CarrierRobotModule _cassetteRobotModule;
  41. private ModuleName _source;
  42. private int _sourceSlot;
  43. private Hand _blade;
  44. private int _timeout = 0;
  45. private RD_TRIG _holdTrig = new RD_TRIG();
  46. private R_TRIG _emergencyStopTrig = new R_TRIG();
  47. private R_TRIG _pauseTrig = new R_TRIG();
  48. private R_TRIG _resumeTrig = new R_TRIG();
  49. private RoutineStep _routineStep;
  50. private double _durationTime = 0;
  51. private bool _isHasAlarm = false;
  52. private bool _needStartCheck = true;
  53. public CarrierRobotPick(CarrierRobotModule cassetteModule)
  54. {
  55. _cassetteRobotModule = cassetteModule;
  56. Module = cassetteModule.Module;
  57. Name = "Pick";
  58. }
  59. public void Init(ModuleName source, int sourceSlot, Hand blade, bool isHasAlarm)
  60. {
  61. _source = source;
  62. _sourceSlot = sourceSlot;
  63. _blade = blade;
  64. var para = new List<object> { _source, _sourceSlot, _blade, true };
  65. _cassetteRobotModule.PickCassetteTimeoutAlarm.RetryMessage = (int)CarrierRobotModule.MSG.PickRetry;
  66. _cassetteRobotModule.PickCassetteTimeoutAlarm.RetryMessageParas = para.ToArray();
  67. _cassetteRobotModule.PickCassetteFailAlarm.RetryMessage = (int)CarrierRobotModule.MSG.PickRetry;
  68. _cassetteRobotModule.PickCassetteFailAlarm.RetryMessageParas = para.ToArray();
  69. _cassetteRobotModule.RequestCassettePresentFailAlarm.RetryMessage = (int)CarrierRobotModule.MSG.PickRetry;
  70. _cassetteRobotModule.RequestCassettePresentFailAlarm.RetryMessageParas = para.ToArray();
  71. _cassetteRobotModule.RequestCassettePresentTimeoutAlarm.RetryMessage = (int)CarrierRobotModule.MSG.PickRetry;
  72. _cassetteRobotModule.RequestCassettePresentTimeoutAlarm.RetryMessageParas = para.ToArray();
  73. _cassetteRobotModule.SetStageValveFailAlarm.RetryMessage = (int)CarrierRobotModule.MSG.PickRetry;
  74. _cassetteRobotModule.SetStageValveFailAlarm.RetryMessageParas = para.ToArray();
  75. _cassetteRobotModule.SetStageValveTimeout.RetryMessage = (int)CarrierRobotModule.MSG.PickRetry;
  76. _cassetteRobotModule.SetStageValveTimeout.RetryMessageParas = para.ToArray();
  77. _cassetteRobotModule.RobotHasError.RetryMessage = (int)CarrierRobotModule.MSG.PickRetry;
  78. _cassetteRobotModule.RobotHasError.RetryMessageParas = para.ToArray();
  79. _cassetteRobotModule.ShutterOpenTimeoutAlarm.RetryMessage = (int)CarrierRobotModule.MSG.PickRetry;
  80. _cassetteRobotModule.ShutterOpenTimeoutAlarm.RetryMessageParas = para.ToArray();
  81. _cassetteRobotModule.ShutterCloseTimeoutAlarm.RetryMessage = (int)CarrierRobotModule.MSG.PickRetry;
  82. _cassetteRobotModule.ShutterCloseTimeoutAlarm.RetryMessageParas = para.ToArray();
  83. _isHasAlarm = isHasAlarm;
  84. if (!_isHasAlarm)
  85. _needStartCheck = true;
  86. }
  87. public Result Start(params object[] objs)
  88. {
  89. // 抛出过alarm就不reset
  90. if (!_isHasAlarm)
  91. {
  92. Reset();
  93. }
  94. else
  95. {
  96. _historySteps.Remove((int)_routineStep);
  97. _isHasAlarm = false;
  98. ResetState();
  99. }
  100. _holdTrig.RST = true;
  101. _emergencyStopTrig.RST = true;
  102. _pauseTrig.RST = true;
  103. _resumeTrig.RST = true;
  104. _timeout = SC.GetValue<int>($"{Module}.MotionTimeout");
  105. if (_needStartCheck)
  106. {
  107. if (!Singleton<EquipmentManager>.Instance.Modules.ContainsKey(_source))
  108. {
  109. _cassetteRobotModule.PlaceCassetteFailAlarm.Set($"pick from {_source} failed for not install");
  110. return Result.FAIL;
  111. }
  112. if (ModuleHelper.IsLoadPort(_source))
  113. {
  114. var lpModule = Singleton<EquipmentManager>.Instance.Modules[_source] as LoadPortModule;
  115. if (lpModule == null)
  116. {
  117. _cassetteRobotModule.PickCassetteFailAlarm.Set($"pick from {_source} failed for not install");
  118. return Result.FAIL;
  119. }
  120. if (lpModule != null && !lpModule.CheckReadyForTransfer(ModuleHelper.Converter(Module), _blade, _sourceSlot, EnumTransferType.Pick, out string reason))
  121. {
  122. _cassetteRobotModule.PickCassetteFailAlarm.Set($"pick from {_source} failed for {reason}");
  123. return Result.FAIL;
  124. }
  125. (Singleton<EquipmentManager>.Instance.Modules[_source] as ITransferTarget)?.NoteTransferStart(ModuleHelper.Converter(_cassetteRobotModule.Module), _blade, _sourceSlot, EnumTransferType.Pick);
  126. }
  127. else if (_source == ModuleName.FIMS1 || _source == ModuleName.FIMS2)
  128. {
  129. var fims = Singleton<EquipmentManager>.Instance.Modules[_source] as FIMSModule;
  130. if (fims == null)
  131. {
  132. _cassetteRobotModule.PickCassetteFailAlarm.Set($"pick from {_source} failed for not install");
  133. return Result.FAIL;
  134. }
  135. if (fims != null && !fims.CheckReadyForTransfer(ModuleHelper.Converter(Module), _blade, _sourceSlot, EnumTransferType.Pick, out string reason))
  136. {
  137. _cassetteRobotModule.PickCassetteFailAlarm.Set($"pick from {_source} failed for {reason}");
  138. return Result.FAIL;
  139. }
  140. if (!SC.GetValue<bool>("System.IsSimulatorMode"))
  141. {
  142. if (fims != null && !fims.IsFoupExist)
  143. {
  144. _cassetteRobotModule.PickCassetteFailAlarm.Set($"pick from {_source} failed for cassette is not present");
  145. return Result.FAIL;
  146. }
  147. }
  148. }
  149. else
  150. {
  151. var stockerModule = Singleton<EquipmentManager>.Instance.Modules[_source] as StockerModule;
  152. if (stockerModule == null)
  153. {
  154. _cassetteRobotModule.PickCassetteFailAlarm.Set($"pick from {_source} failed for not install");
  155. return Result.FAIL;
  156. }
  157. if (!SC.GetValue<bool>("System.IsSimulatorMode"))
  158. {
  159. if (stockerModule != null && !stockerModule.IsFoupPresent)
  160. {
  161. _cassetteRobotModule.PickCassetteFailAlarm.Set($"pick from {_source} failed for cassette is not present");
  162. return Result.FAIL;
  163. }
  164. }
  165. }
  166. if (SC.GetValue<bool>("System.IsSimulatorMode"))
  167. {
  168. if (!CarrierManager.Instance.CheckNoCarrier(ModuleName.CarrierRobot, 0))
  169. {
  170. _cassetteRobotModule.BladeCassettePresentWarning.Set($"{ModuleName.CarrierRobot} cassette present");
  171. return Result.FAIL;
  172. }
  173. }
  174. else
  175. {
  176. if (_cassetteRobotModule.CarrierRobotDevice.IsWaferPresenceOnBlade1 || !CarrierManager.Instance.CheckNoCarrier(ModuleName.CarrierRobot, 0))
  177. {
  178. _cassetteRobotModule.BladeCassettePresentWarning.Set($"{ModuleName.CarrierRobot} cassette present");
  179. return Result.FAIL;
  180. }
  181. }
  182. if (!CarrierManager.Instance.CheckHasCarrier(_source, 0))
  183. {
  184. _cassetteRobotModule.PickCassetteFailAlarm.Set($"pick from {_source} failed for cassette is not present");
  185. return Result.FAIL;
  186. }
  187. }
  188. Notify($"Start");
  189. return Result.RUN;
  190. }
  191. public void Abort()
  192. {
  193. _cassetteRobotModule.ResetRobotActionCommand();
  194. _cassetteRobotModule.Stop();
  195. (Singleton<EquipmentManager>.Instance.Modules[_source] as ITransferTarget)?.NoteTransferStop(ModuleHelper.Converter(_cassetteRobotModule.Module), _blade, _sourceSlot, EnumTransferType.Pick);
  196. }
  197. public override Result Monitor()
  198. {
  199. try
  200. {
  201. PauseRountine(_cassetteRobotModule.CarrierRobotDevice.IsPause);
  202. if (_cassetteRobotModule.CarrierRobotDevice.IsPause)
  203. return Result.RUN;
  204. PickStartInfo();
  205. CheckBeforePick((int)RoutineStep.CheckBeforePick, _source, _sourceSlot, _blade);
  206. if (ModuleHelper.IsBufferStocker(_source))
  207. {
  208. Goto((int)RoutineStep.Goto, _source, _sourceSlot, _blade, true, _timeout);
  209. SetBufferTargetPosition((int)RoutineStep.SetBufferTargetPosition, _source, _timeout);
  210. SetBufferMoveTo((int)RoutineStep.SetBufferMoveTo, _source, _timeout);
  211. CheckGotoFinish((int)RoutineStep.CheckGotoFinish, _source, _timeout);
  212. }
  213. if (_source == ModuleName.LP1 || _source == ModuleName.LP2)
  214. {
  215. Goto((int)RoutineStep.Goto, _source, _sourceSlot, _blade, true, _timeout);
  216. SaferDoorOpen((int)RoutineStep.DoorOpen, true, _timeout);
  217. CheckGotoFinish((int)RoutineStep.CheckGotoFinish, _source, _timeout);
  218. SetLPLoad((int)RoutineStep.SetLPLoad, _source, _timeout);
  219. }
  220. if (_source == ModuleName.LP3 || _source == ModuleName.LP4)
  221. {
  222. Goto((int)RoutineStep.Goto, _source, _sourceSlot, _blade, true, _timeout);
  223. CheckGotoFinish((int)RoutineStep.CheckGotoFinish, _source, _timeout);
  224. }
  225. if (_cassetteRobotModule.TrigActionCommand != null)
  226. SetRobotActionCommand((int)RoutineStep.SetRobotActionCommand, _source, _timeout);
  227. Pick((int)RoutineStep.Pick, _source, _sourceSlot, _blade, _timeout);
  228. if (_source == ModuleName.LP1 || _source == ModuleName.LP2)
  229. {
  230. SetLPUnload((int)RoutineStep.SetLPUnload, _source, _timeout);
  231. SaferDoorOpen((int)RoutineStep.DoorClose, false, _timeout);
  232. }
  233. //RobotRequestCassettePresent((int)RoutineStep.RobotRequestCassettePresent, _blade, _timeout);
  234. CheckCassetteInfoByRobotSensor((int)RoutineStep.CheckCassetteInfoByRobotSensor, _blade, true);
  235. }
  236. catch (RoutineBreakException)
  237. {
  238. return Result.RUN;
  239. }
  240. catch (RoutineFaildException ex)
  241. {
  242. _cassetteRobotModule.ResetRobotActionCommand();
  243. PickEndInfo();
  244. return Result.FAIL;
  245. }
  246. _cassetteRobotModule.ResetRobotActionCommand();
  247. PickEndInfo();
  248. Notify("Finished");
  249. return Result.DONE;
  250. }
  251. private void PickStartInfo()
  252. {
  253. var stockerFoupInfo = CarrierManager.Instance.GetCarrier(_source);
  254. stockerFoupInfo.UICarrierStatusEnum = CarrierStatus.MOVECST;
  255. Singleton<EquipmentManager>.Instance.SetVisibility(stockerFoupInfo, true);
  256. }
  257. private void PickEndInfo()
  258. {
  259. (Singleton<EquipmentManager>.Instance.Modules[_source] as ITransferTarget)?.NoteTransferStop(ModuleHelper.Converter(_cassetteRobotModule.Module), _blade, _sourceSlot, EnumTransferType.Pick);
  260. var stockerFoupInfo = CarrierManager.Instance.GetCarrier(_source);
  261. stockerFoupInfo.UICarrierStatusEnum = CarrierStatus.TRAKCST;
  262. Singleton<EquipmentManager>.Instance.SetVisibility(stockerFoupInfo, false);
  263. var carrierRobotFoupInfo = CarrierManager.Instance.GetCarrier(ModuleName.CarrierRobot);
  264. carrierRobotFoupInfo.UICarrierStatusEnum = CarrierStatus.TRAKCST;
  265. Singleton<EquipmentManager>.Instance.SetVisibility(carrierRobotFoupInfo, true);
  266. }
  267. private void SetRobotActionCommand(int id, ModuleName source, int timeout)
  268. {
  269. _routineStep = (RoutineStep)Enum.Parse(typeof(RoutineStep), id.ToString());
  270. Tuple<bool, Result> ret = ExecuteAndWait(id, () =>
  271. {
  272. Notify($"Set robot action command target position {source}");
  273. _cassetteRobotModule.SetRobotActionCommand(source, EnumTransferType.Pick);
  274. return true;
  275. }, () =>
  276. {
  277. return _cassetteRobotModule.CheckRobotActionCommand(source, EnumTransferType.Pick);
  278. }, timeout * 1000);
  279. if (ret.Item1)
  280. {
  281. if (ret.Item2 == Result.FAIL)
  282. {
  283. _cassetteRobotModule.PickCassetteFailAlarm.Set($"pick from {source} failed for robot action command interlock");
  284. throw (new RoutineFaildException());
  285. }
  286. else if (ret.Item2 == Result.TIMEOUT) //timeout
  287. {
  288. _cassetteRobotModule.PickCassetteTimeoutAlarm.Set($"timeout over {timeout} seconds");
  289. throw (new RoutineFaildException());
  290. }
  291. else
  292. throw (new RoutineBreakException());
  293. }
  294. }
  295. private void SetLPLoad(int id, ModuleName source, int timeout)
  296. {
  297. Tuple<bool, Result> ret = ExecuteAndWait(id, () =>
  298. {
  299. Notify($"Set {source} load");
  300. var lp = Singleton<EquipmentManager>.Instance.Modules[source] as LoadPortModule;
  301. if (lp != null)
  302. lp.LPDevice.Load(out string reason);
  303. return true;
  304. }, () =>
  305. {
  306. return true;
  307. }, timeout * 1000);
  308. if (ret.Item1)
  309. {
  310. if (ret.Item2 == Result.FAIL)
  311. {
  312. throw (new RoutineFaildException());
  313. }
  314. else if (ret.Item2 == Result.TIMEOUT) //timeout
  315. {
  316. throw (new RoutineFaildException());
  317. }
  318. else
  319. throw (new RoutineBreakException());
  320. }
  321. }
  322. private void SetLPUnload(int id, ModuleName source, int timeout)
  323. {
  324. Tuple<bool, Result> ret = ExecuteAndWait(id, () =>
  325. {
  326. Notify($"Set {source} unload");
  327. var lp = Singleton<EquipmentManager>.Instance.Modules[source] as LoadPortModule;
  328. if (lp != null)
  329. lp.LPDevice.Unload(out string reason);
  330. return true;
  331. }, () =>
  332. {
  333. return true;
  334. }, timeout * 1000);
  335. if (ret.Item1)
  336. {
  337. if (ret.Item2 == Result.FAIL)
  338. {
  339. throw (new RoutineFaildException());
  340. }
  341. else if (ret.Item2 == Result.TIMEOUT) //timeout
  342. {
  343. throw (new RoutineFaildException());
  344. }
  345. else
  346. throw (new RoutineBreakException());
  347. }
  348. }
  349. private void SetBufferTargetPosition(int id, ModuleName source, int timeout)
  350. {
  351. _routineStep = (RoutineStep)Enum.Parse(typeof(RoutineStep), id.ToString());
  352. Tuple<bool, Result> ret = ExecuteAndWait(id, () =>
  353. {
  354. Notify($"Set buffer target position {source}");
  355. _cassetteRobotModule.SetBufferTargetPosition(source.ToString());
  356. return true;
  357. }, () =>
  358. {
  359. return _cassetteRobotModule.CheckBufferTargetPosition(source.ToString());
  360. }, timeout * 1000);
  361. if (ret.Item1)
  362. {
  363. if (ret.Item2 == Result.FAIL)
  364. {
  365. _cassetteRobotModule.PickCassetteFailAlarm.Set($"pick from {source} failed for set buffer target position");
  366. throw (new RoutineFaildException());
  367. }
  368. else if (ret.Item2 == Result.TIMEOUT) //timeout
  369. {
  370. _cassetteRobotModule.PickCassetteTimeoutAlarm.Set($"timeout over {timeout} seconds");
  371. throw (new RoutineFaildException());
  372. }
  373. else
  374. throw (new RoutineBreakException());
  375. }
  376. }
  377. private void SetBufferMoveTo(int id, ModuleName source, int timeout)
  378. {
  379. _routineStep = (RoutineStep)Enum.Parse(typeof(RoutineStep), id.ToString());
  380. Tuple<bool, Result> ret = ExecuteAndWait(id, () =>
  381. {
  382. Notify($"Set buffer move to {source}");
  383. _cassetteRobotModule.SetBufferMoveTo();
  384. return true;
  385. }, () =>
  386. {
  387. return _cassetteRobotModule.BufferDevice.IsReady && _cassetteRobotModule.BufferDevice.IsInPosition;
  388. }, timeout * 1000);
  389. if (ret.Item1)
  390. {
  391. if (ret.Item2 == Result.FAIL)
  392. {
  393. _cassetteRobotModule.PickCassetteFailAlarm.Set($"pick from {source} failed for robot error, error code={_cassetteRobotModule.CarrierRobotDevice.ErrorCode}");
  394. throw (new RoutineFaildException());
  395. }
  396. else if (ret.Item2 == Result.TIMEOUT) //timeout
  397. {
  398. _cassetteRobotModule.PickCassetteTimeoutAlarm.Set($"timeout over {timeout} seconds");
  399. throw (new RoutineFaildException());
  400. }
  401. else
  402. throw (new RoutineBreakException());
  403. }
  404. }
  405. private void Pick(int id, ModuleName source, int slot, Hand hand, int timeout)
  406. {
  407. _routineStep = (RoutineStep)Enum.Parse(typeof(RoutineStep), id.ToString());
  408. Tuple<bool, Result> ret = ExecuteAndWait(id, () =>
  409. {
  410. Notify($"Send pick from {source} command to robot device");
  411. string reason;
  412. (Singleton<EquipmentManager>.Instance.Modules[source] as ITransferTarget)?.NoteTransferStart(ModuleHelper.Converter(_cassetteRobotModule.Module), hand, slot, EnumTransferType.Pick);
  413. if (!_cassetteRobotModule.RobotPick(source, slot, hand, out reason))
  414. {
  415. //_cassetteRobotModule.PickCassetteFailAlarm.Description = reason;
  416. _cassetteRobotModule.PickCassetteFailAlarm.Set(reason);
  417. return false;
  418. }
  419. return true;
  420. }, () =>
  421. {
  422. if (_cassetteRobotModule.CarrierRobotDevice.IsReady() && !_cassetteRobotModule.CarrierRobotDevice.IsError)
  423. {
  424. if (!ModuleHelper.IsLoadPort1And2(_source))
  425. return true;
  426. if (_cassetteRobotModule.SensorFTRHomeCX != null && _cassetteRobotModule.SensorFTRHomeCX.Value)
  427. return true;
  428. }
  429. return false;
  430. }, timeout * 1000);
  431. if (ret.Item1)
  432. {
  433. if (ret.Item2 == Result.FAIL)
  434. {
  435. //_cassetteRobotModule.PickCassetteFailAlarm.Description = $"{_cassetteRobotModule.CassetteRobotDevice.ErrorCode}";
  436. _cassetteRobotModule.PickCassetteFailAlarm.Set($"pick from {source} failed for robot error, error code={_cassetteRobotModule.CarrierRobotDevice.ErrorCode}");
  437. throw (new RoutineFaildException());
  438. }
  439. else if (ret.Item2 == Result.TIMEOUT) //timeout
  440. {
  441. //_cassetteRobotModule.PickCassetteTimeoutAlarm.Description = $"timeout over {timeout} seconds";
  442. _cassetteRobotModule.PickCassetteTimeoutAlarm.Set($"timeout over {timeout} seconds");
  443. throw (new RoutineFaildException());
  444. }
  445. else
  446. throw (new RoutineBreakException());
  447. }
  448. }
  449. private void RobotRequestCassettePresent(int id, Hand hand, int timeout)
  450. {
  451. Tuple<bool, Result> ret = ExecuteAndWait(id, () =>
  452. {
  453. Notify("Request cassette present");
  454. if (!_cassetteRobotModule.RequestCassettePresent(hand, out string reason))
  455. {
  456. //_cassetteRobotModule.RequestCassettePresentFailAlarm.Description = reason;
  457. _cassetteRobotModule.RequestCassettePresentFailAlarm.Set(reason);
  458. return false;
  459. }
  460. return true;
  461. }, () =>
  462. {
  463. if (_cassetteRobotModule.CarrierRobotDevice.IsReady() && !_cassetteRobotModule.CarrierRobotDevice.IsError)
  464. {
  465. return true;
  466. }
  467. return false;
  468. }, timeout * 1000);
  469. if (ret.Item1)
  470. {
  471. if (ret.Item2 == Result.FAIL)
  472. {
  473. throw (new RoutineFaildException());
  474. }
  475. else if (ret.Item2 == Result.TIMEOUT) //timeout
  476. {
  477. //_cassetteRobotModule.RequestCassettePresentTimeoutAlarm.Description = $"timeout over {timeout} seconds";
  478. _cassetteRobotModule.RequestCassettePresentTimeoutAlarm.Set($"timeout over {timeout} seconds");
  479. throw (new RoutineFaildException());
  480. }
  481. else
  482. throw (new RoutineBreakException());
  483. }
  484. }
  485. private void CheckCassetteInfoByRobotSensor(int id, Hand hand, bool isAfterPick)
  486. {
  487. Tuple<bool, Result> ret = Execute(id, () =>
  488. {
  489. Notify($"Check cassette info by robot RQ present");
  490. if (SC.GetValue<bool>("System.IsSimulatorMode"))
  491. return true;
  492. if (hand == Hand.Blade1 || hand == Hand.Both)
  493. {
  494. if (!isAfterPick && _cassetteRobotModule.CarrierRobotDevice.IsWaferPresenceOnBlade1)
  495. {
  496. //_cassetteRobotModule.RobotSensorFoundCassetteOnBladeAfterPlaceAlarm.Description = "Cassette Robot sensor found cassette on blade 1";
  497. _cassetteRobotModule.RobotSensorFoundCassetteOnBladeAfterPlaceAlarm.Set("Cassette Robot sensor found cassette on blade 1");
  498. return false;
  499. }
  500. if (isAfterPick && !_cassetteRobotModule.CarrierRobotDevice.IsWaferPresenceOnBlade1)
  501. {
  502. //_cassetteRobotModule.RobotSensorNotFoundCassetteOnBladeAfterPickAlarm.Description = "Cassette Robot sensor no cassette on blade 1";
  503. _cassetteRobotModule.RobotSensorNotFoundCassetteOnBladeAfterPickAlarm.Set("Cassette Robot sensor no cassette on blade 1");
  504. return false;
  505. }
  506. }
  507. if (hand == Hand.Blade2 || hand == Hand.Both)
  508. {
  509. if (!isAfterPick && _cassetteRobotModule.CarrierRobotDevice.IsWaferPresenceOnBlade2)
  510. {
  511. //_cassetteRobotModule.RobotSensorFoundCassetteOnBladeAfterPlaceAlarm.Description = "Cassette Robot sensor found cassette on blade 2";
  512. _cassetteRobotModule.RobotSensorFoundCassetteOnBladeAfterPlaceAlarm.Set("Cassette Robot sensor found cassette on blade 2");
  513. return false;
  514. }
  515. if (isAfterPick && !_cassetteRobotModule.CarrierRobotDevice.IsWaferPresenceOnBlade2)
  516. {
  517. //_cassetteRobotModule.RobotSensorNotFoundCassetteOnBladeAfterPickAlarm.Description = "Cassette Robot sensor no cassette on blade 2";
  518. _cassetteRobotModule.RobotSensorNotFoundCassetteOnBladeAfterPickAlarm.Set("Cassette Robot sensor no cassette on blade 2");
  519. return false;
  520. }
  521. }
  522. return true;
  523. });
  524. if (ret.Item1)
  525. {
  526. if (ret.Item2 == Result.FAIL)
  527. {
  528. //_cassetteRobotModule.CheckCassetteInformationFailAlarm.Description = $"check cassette info failed.";
  529. _cassetteRobotModule.CheckCassetteInformationFailAlarm.Set($"check cassette info failed.");
  530. throw (new RoutineFaildException());
  531. }
  532. else
  533. throw (new RoutineBreakException());
  534. }
  535. }
  536. private void CheckBeforePick(int id, ModuleName source, int slot, Hand blade)
  537. {
  538. Tuple<bool, Result> ret = Execute(id, () =>
  539. {
  540. Notify($"Check pick from {source} condition");
  541. string reason = string.Empty;
  542. if (_cassetteRobotModule.CarrierRobotDevice.IsError)
  543. {
  544. _cassetteRobotModule.PickCassetteFailAlarm.Set($"pick from {source} failed for robot error, error code={_cassetteRobotModule.CarrierRobotDevice.ErrorCode}");
  545. return false;
  546. }
  547. if (!_cassetteRobotModule.CarrierRobotDevice.IsReady())
  548. {
  549. _cassetteRobotModule.PickCassetteFailAlarm.Set($"pick from {source} failed for robot isn't Ready");
  550. return false;
  551. }
  552. if (!CarrierManager.Instance.CheckHasCarrier(_source, 0))
  553. {
  554. _cassetteRobotModule.PickCassetteFailAlarm.Set($"pick from {_source} failed for pod is not present");
  555. return false;
  556. }
  557. if (blade == Hand.Blade1)
  558. {
  559. if (!CarrierManager.Instance.CheckHasCarrier(source, 0))
  560. {
  561. _cassetteRobotModule.PickCassetteFailAlarm.Set($"pick from {source} failed for {source} no carrier");
  562. return false;
  563. }
  564. if (!CarrierManager.Instance.CheckNoCarrier(Module, 0))
  565. {
  566. _cassetteRobotModule.PickCassetteFailAlarm.Set($"pick from {source} failed for blade has carrier");
  567. return false;
  568. }
  569. }
  570. else if (blade == Hand.Blade2)
  571. {
  572. if (!CarrierManager.Instance.CheckHasCarrier(source, 0))
  573. {
  574. _cassetteRobotModule.PickCassetteFailAlarm.Set($"pick from {source} failed for {source} no carrier");
  575. return false;
  576. }
  577. if (!CarrierManager.Instance.CheckNoCarrier(Module, 0))
  578. {
  579. _cassetteRobotModule.PickCassetteFailAlarm.Set($"pick from {source} failed for blade has carrier");
  580. return false;
  581. }
  582. }
  583. else
  584. {
  585. if (!CarrierManager.Instance.CheckHasCarrier(source, 0))
  586. {
  587. _cassetteRobotModule.PickCassetteFailAlarm.Set($"pick from {source} failed for {source} no carrier");
  588. return false;
  589. }
  590. if (!CarrierManager.Instance.CheckNoCarrier(Module, 0))
  591. {
  592. _cassetteRobotModule.PickCassetteFailAlarm.Set($"pick from {source} failed for blade has carrier");
  593. return false;
  594. }
  595. }
  596. return true;
  597. });
  598. if (ret.Item1)
  599. {
  600. if (ret.Item2 == Result.FAIL)
  601. {
  602. throw (new RoutineFaildException());
  603. }
  604. }
  605. _needStartCheck = false;
  606. }
  607. private void Goto(int id, ModuleName target, int slot, Hand hand, bool isPickReady, int timeout)
  608. {
  609. _routineStep = (RoutineStep)Enum.Parse(typeof(RoutineStep), id.ToString());
  610. Tuple<bool, Result> ret = ExecuteAndWait(id, () =>
  611. {
  612. Notify($"Send goto to {target} command to robot device");
  613. string reason;
  614. _cassetteRobotModule.RobotGoto(target, slot, hand, isPickReady, out reason);
  615. return true;
  616. }, () =>
  617. {
  618. return true;
  619. }, timeout * 1000);
  620. if (ret.Item1)
  621. {
  622. if (ret.Item2 == Result.FAIL)
  623. {
  624. _cassetteRobotModule.GotoFailAlarm.Set($"goto to {target} failed for robot error, error code={_cassetteRobotModule.CarrierRobotDevice.ErrorCode}");
  625. throw (new RoutineFaildException());
  626. }
  627. else if (ret.Item2 == Result.TIMEOUT) //timeout
  628. {
  629. _cassetteRobotModule.GotoTimeoutAlarm.Set($"timeout over {timeout} seconds");
  630. throw (new RoutineFaildException());
  631. }
  632. else
  633. throw (new RoutineBreakException());
  634. }
  635. }
  636. private void CheckGotoFinish(int id, ModuleName target, int timeout)
  637. {
  638. Tuple<bool, Result> ret = ExecuteAndWait(id, () =>
  639. {
  640. Notify($"Check goto to {target} command finish");
  641. return true;
  642. }, () =>
  643. {
  644. if (_cassetteRobotModule.CarrierRobotDevice.IsError)
  645. return null;
  646. if (_cassetteRobotModule.CarrierRobotDevice.IsReady() && !_cassetteRobotModule.CarrierRobotDevice.IsError)
  647. {
  648. return true;
  649. }
  650. return false;
  651. }, timeout * 1000);
  652. if (ret.Item1)
  653. {
  654. if (ret.Item2 == Result.FAIL)
  655. {
  656. _cassetteRobotModule.GotoFailAlarm.Set($"goto to {target} failed for robot error, error code={_cassetteRobotModule.CarrierRobotDevice.ErrorCode}");
  657. throw (new RoutineFaildException());
  658. }
  659. else if (ret.Item2 == Result.TIMEOUT) //timeout
  660. {
  661. _cassetteRobotModule.GotoTimeoutAlarm.Set($"timeout over {timeout} seconds");
  662. throw (new RoutineFaildException());
  663. }
  664. else
  665. throw (new RoutineBreakException());
  666. }
  667. }
  668. private void SaferDoorOpen(int id, bool isOpen, int timeout)
  669. {
  670. Tuple<bool, Result> ret = ExecuteAndWait(id, () =>
  671. {
  672. Notify($"Shutter Door {(isOpen ? "Open" : "Close")}");
  673. if (isOpen)
  674. _cassetteRobotModule.DoorDevice.Open();
  675. else
  676. _cassetteRobotModule.DoorDevice.Close();
  677. if (isOpen)
  678. (Singleton<EquipmentManager>.Instance.Modules[_source] as LoadPortModule)?.LPDevice.Unclamp(out _);
  679. return true;
  680. }, () =>
  681. {
  682. return isOpen ? _cassetteRobotModule.DoorDevice.OpenCloseStatus == Devices.DeviceStatus.Open && (Singleton<EquipmentManager>.Instance.Modules[_source] as LoadPortModule).IsReleased : _cassetteRobotModule.DoorDevice.OpenCloseStatus == Devices.DeviceStatus.Close;
  683. }, timeout * 1000);
  684. if (ret.Item1)
  685. {
  686. if (ret.Item2 == Result.FAIL)
  687. {
  688. throw new RoutineFaildException();
  689. }
  690. else if (ret.Item2 == Result.TIMEOUT) //timeout
  691. {
  692. if (isOpen)
  693. _cassetteRobotModule.ShutterOpenTimeoutAlarm.Set($"timeout over {timeout} seconds");
  694. else
  695. _cassetteRobotModule.ShutterCloseTimeoutAlarm.Set($"timeout over {timeout} seconds");
  696. throw (new RoutineFaildException());
  697. }
  698. else
  699. throw new RoutineBreakException();
  700. }
  701. }
  702. }
  703. }