PMAlarmCondition.cs 63 KB

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  1. using Aitex.Core.Common.DeviceData;
  2. using Aitex.Core.RT.DataCenter;
  3. using Aitex.Core.RT.Device.Unit;
  4. using Aitex.Core.RT.Event;
  5. using Aitex.Core.RT.IOCore;
  6. using Aitex.Core.RT.Log;
  7. using Aitex.Core.RT.OperationCenter;
  8. using Aitex.Core.RT.ParameterCenter;
  9. using Aitex.Core.RT.SCCore;
  10. using Aitex.Core.RT.Tolerance;
  11. using Aitex.Core.Util;
  12. using DocumentFormat.OpenXml.Drawing.Charts;
  13. using FurnaceRT.Equipments.PMs.RecipeExecutions;
  14. using FurnaceRT.Equipments.Systems;
  15. using MECF.Framework.Common.CommonData.EnumData;
  16. using MECF.Framework.Common.Equipment;
  17. using MECF.Framework.Common.Event;
  18. using MECF.Framework.Common.OperationCenter;
  19. using MECF.Framework.Common.Tolerance;
  20. using MECF.Framework.RT.EquipmentLibrary.HardwareUnits.Robot;
  21. using System;
  22. using System.Collections;
  23. using System.Collections.Generic;
  24. using System.Diagnostics;
  25. using System.Linq;
  26. using System.Web.ApplicationServices;
  27. using System.Xml;
  28. namespace FurnaceRT.Equipments.PMs
  29. {
  30. public partial class PMModule
  31. {
  32. private string _currentAlarmConditionFileName;
  33. private int _currentAlarmConditionIndex;
  34. private Dictionary<int, AlarmConditionTableParameter> _alarmConditionDic;
  35. private List<AlarmConditionChecker> _heaterChecker;
  36. private List<AlarmConditionChecker> _mfcChecker;
  37. private List<AlarmConditionChecker> _apcChecker;
  38. private List<AlarmConditionChecker> _auxChecker;
  39. private List<AlarmConditionChecker> _hwILKChecker;
  40. private object _alarmConditionLocker = new object();
  41. private bool _isAlarmConditionHasRecipeCommand;//End,Reset,Hold,JumpStep,CallAlarmRecipe,CallAbortRecipe
  42. private Dictionary<string, string> _hardwareInterlockAlarmConditionDic;
  43. private Dictionary<string, string> _clnAlarmConditionDic;
  44. private AlarmEventItem _lastAlarmInAlarmCondition;
  45. private void SetAlarmConditionTableIndex(int index)
  46. {
  47. if (_alarmConditionDic == null)
  48. return;
  49. var ret = _alarmConditionDic.TryGetValue(index, out var currentParameter);
  50. if (!ret)
  51. return;
  52. _currentAlarmConditionIndex = index;
  53. SC.SetItemValueFromString("PM1.AlarmConditionIndex", index.ToString());
  54. //ResetAlarmCondition();
  55. for (int i = 0; i < _heaterChecker.Count; i++)
  56. {
  57. var checker = _heaterChecker[i];
  58. //checker.Parameter = checker.Parameter.Clone(currentParameter.HeaterParameterLst.Find(x => x.Name == checker.Heater.Display));
  59. checker.Parameter = currentParameter.HeaterParameterLst[i];
  60. //checker.ToleranceCheckerWarning.Reset(checker.Parameter.WarningTime);
  61. //checker.ToleranceCheckerAlarm.Reset(checker.Parameter.AlarmTime);
  62. }
  63. for (int i = 0; i < _mfcChecker.Count && i < currentParameter.MFCParameterLst.Count; i++)
  64. {
  65. var checker = _mfcChecker[i];
  66. checker.Parameter = currentParameter.MFCParameterLst[i];
  67. }
  68. for (int i = 0; i < _apcChecker.Count && i < currentParameter.APCParameterLst.Count; i++)
  69. {
  70. var checker = _apcChecker[i];
  71. checker.Parameter = currentParameter.APCParameterLst[i];
  72. }
  73. for (int i = 0; i < _auxChecker.Count && i < currentParameter.AUXParameterLst.Count; i++)
  74. {
  75. var checker = _auxChecker[i];
  76. checker.Parameter = currentParameter.AUXParameterLst[i];
  77. }
  78. for (int i = 0; i < _hwILKChecker.Count && i < currentParameter.InterlockParameterLst.Count; i++)
  79. {
  80. var checker = _hwILKChecker[i];
  81. checker.DIParameter = currentParameter.InterlockParameterLst[i];
  82. }
  83. }
  84. public void ResetAlarmCondition()
  85. {
  86. for (int i = 0; i < _heaterChecker.Count; i++)
  87. {
  88. var checker = _heaterChecker[i];
  89. checker.ToleranceCheckerWarning.RST = true;
  90. checker.ToleranceCheckerAlarm.RST = true;
  91. checker?.DelayTimer.Restart();
  92. }
  93. for (int i = 0; i < _mfcChecker.Count; i++)
  94. {
  95. var checker = _mfcChecker[i];
  96. checker.ToleranceCheckerWarning.RST = true;
  97. checker.ToleranceCheckerAlarm.RST = true;
  98. checker?.DelayTimer.Restart();
  99. }
  100. for (int i = 0; i < _apcChecker.Count; i++)
  101. {
  102. var checker = _apcChecker[i];
  103. checker.ToleranceCheckerWarning.RST = true;
  104. checker.ToleranceCheckerAlarm.RST = true;
  105. checker?.DelayTimer.Restart();
  106. }
  107. for (int i = 0; i < _auxChecker.Count; i++)
  108. {
  109. var checker = _auxChecker[i];
  110. if (checker == null)
  111. continue;
  112. checker.ToleranceCheckerWarning.RST = true;
  113. checker.ToleranceCheckerAlarm.RST = true;
  114. checker?.DelayTimer.Restart();
  115. }
  116. for (int i = 0; i < _hwILKChecker.Count; i++)
  117. {
  118. var checker = _hwILKChecker[i];
  119. checker?.FilterCheckerAlarm?.Restart();
  120. }
  121. }
  122. private void InitAlarmConditionChecker()
  123. {
  124. InitHeaterChecker();
  125. InitMFCChecker();
  126. InitAPCChecker();
  127. InitAUXChecker();
  128. InitHWILKChecker();
  129. //_hardwareInterlockAlarmConditionDic = new Dictionary<string, string>()
  130. //{
  131. // {"AlarmSignalOPBoxPS11Out1", "Air/N2-7 Pressure Too Low"},//deviceModel的名称和AlarmCondition ParameterFormat.xml的名称
  132. // {"AlarmSignalGLBoxPG1CNT1Alarm", "N2-1 Pressure Too Low"},
  133. // {"AlarmSignalGLBoxPG1CNT2Alarm", "N2-1 Pressure Too High"},
  134. // {"AlarmSignalGLBoxPG2CNT1Alarm", "SiH2Cl2 Pressure Too Low"},
  135. // {"AlarmSignalGLBoxPG2CNT2Alarm", "SiH2Cl2 Pressure Too High"},
  136. // {"AlarmSignalGLBoxPG3CNT1Alarm", "NH3-1 Pressure To Low"},
  137. // {"AlarmSignalGLBoxPG3CNT2Alarm", "NH3-1 Pressure Too High"},
  138. // {"AlarmSignalGLBoxPG4CNT1Alarm", "NH3-2 Pressure Too Low"},
  139. // {"AlarmSignalGLBoxPG4CNT2Alarm", "NH3-2 Pressure Too High"},
  140. // {"AlarmSignalGLBoxPG5CNT1Alarm", "N2-2 Pressure Too Low"},
  141. // {"AlarmSignalGLBoxPG5CNT2Alarm", "N2-2 Pressure Too High"},
  142. // {"AlarmSignalGLBoxPG6CNT1Alarm", "20% F2/N2 Pressure Too Low"},
  143. // {"AlarmSignalGLBoxPG6CNT2Alarm", "20% F2/N2 Pressure Too High"},
  144. // {"AlarmSignalPG12OUT1", "N2-8-1 Pressure Too Low"},
  145. // {"AlarmSignalPG12OUT2", "N2-8-1 Pressure Too High"},
  146. // {"AlarmSignalPG13OUT1", "N2-8-2 Pressure Too Low"},
  147. // {"AlarmSignalPS14OUT1", "O.PRS-PS14 Pressure Too High"},
  148. // {"AlarmSignalPS14OUT2", "O.PRS-PS14 Pressure Too High"},
  149. // {"AlarmSignalN2PurgeBOXPG16CNT1", "N2-6 Pressure Too Low"},
  150. // {"AlarmSignalN2PurgeBOXPG70CNT2", "N2-70 Pressure Too Low"},
  151. // {"AlarmSignalPS17ValueLowLimitAlarm", "Air/N2-1 Pressure Too Low"},
  152. // {"AlarmSignalHeatingExhaust1stAlarmMS1", "Heater Exhaust Pressure Too Low"},
  153. // {"AlarmSignalScavengeExhaust1stAlarmMS3", "Scavenge Exhaust Pressure Too Low"},
  154. // {"AlarmSignalValveBoxExhaust1stAlarmMS4", "ValveBox Exhaust Pressure Too Low"},
  155. // {"AlarmSignalGasBoxExhaust1stAlarmMS2", "GasBox Exhaust Pressure Too Low"},
  156. // {"AlarmSignalLAExhaust1stAlarmMS7", "LA Exhaust Pressure Too Low"},
  157. // {"AlarmSignalRHC1stAlarmMS8", "RHC Exhaust Pressure Too Low"},
  158. // {"AlarmSignalLoadingAreaExhaust1stAlarmMS5", "Loading Area Exhaust Abnormal"},
  159. // {"AlarmSignalFrontBodyExhaust1stAlarmMS6", "FrontBody Exhaust Pressure Too Low"},
  160. // {"AlarmSignalMainFurnaceCellingTS306", "TEMP1 HTR Abnormal"},
  161. // {"AlarmSignalT101TempStatus", "TEMP3 TR1 Abnormal"},
  162. // {"AlarmSignalT102TempStatus", "TEMP4 TR2 Abnormal"},
  163. // {"AlarmSignalT103TempStatus", "TEMP5 TR3 Abnormal"},
  164. // {"AlarmSignalMagneticFluidLeak", "Magnetic Water Leak"},
  165. // {"AlarmSignalCoolingWaterLeak", "Cooling Water Leak"},
  166. // {"AlarmSignalFBFrontDoorSwitch", "Front Panel Abnormal"},
  167. // {"AlarmSignalFilterBox1DoorSwitch", "Filter Box Cover Abnormal"},
  168. // {"AlarmSignalLABacksideDoorSwitch", "Transfer Room Panel Abnormal"},
  169. // {"AlarmSignalHeaterRoomSWS11S12", "Heater Room Panel Abnormal"},
  170. // {"AlarmSignalGasBoxLowerDoorSW", "GasBox Lower Door Abnormal"},
  171. // {"AlarmSignalGasBoxUpperDoorSW", "GasBox Upper Door Abnormal"},
  172. // {"AlarmSignalRHCTS305", "RHC Abnormal Radiator"},
  173. // {"AlarmSignalRHCFlowAlarmFL901", "RHC Flow Abnormal"},
  174. // {"AlarmSignalCoolingWaterFlowAlarmOfFurnaceFL902", "Cooling Water Flow Of Furnace Abnormal"},
  175. // {"AlarmSignalCoolingWaterFlowAlarmOfShuttleFL903", "Cooling Water Flow Of Shuttle Abnormal"},
  176. // {"AlarmSignalCoolingWaterFlowAlarmOfBoatRotationFL904", "Cooling Water Flow Of BoatRotation Abnormal"},
  177. // {"AlarmSignalCoolingWaterFlowAlarmOfFlangeFL905", "Cooling Water Flow Of Flange Abnormal"},
  178. // {"AlarmSignalCoolingWaterFlowAlarmOfLoadingAreaFL906", "Cooling Water Flow Of Loading Area Abnormal"},
  179. // {"AlarmSignalRFAlarm", "RF Alarm"},
  180. // {"AlarmSignalAirFlowFL70", "RF N2 Flow Abnormal"},
  181. // {"AlarmSignalAirFlowFL71", "RF N2 Flow Abnormal"},
  182. // {"AlarmSignalFilterBox1Fan1Alarm", "Filter Box Fan Abnormal"},
  183. // {"AlarmSignalFilterBox1Fan2Alarm", "Filter Box Fan Abnormal"},
  184. // {"AlarmSignalHCLGasLeak1stAlarm", "SiH2CL2 Gas Leak"},
  185. // {"AlarmSignalHCLGasLeak2ndAlarm", "SiH2CL2 Gas Leak"},
  186. // {"AlarmSignalNH3GasLeak1stAlarm", "NH3 Gas Leak"},
  187. // {"AlarmSignalNH3GasLeak2ndAlarm", "NH3 Gas Leak"},
  188. // {"AlarmSignalF2GasLeak1stAlarm", "F2 Gas Leak"},
  189. // {"AlarmSignalF2GasLeak2ndAlarm", "F2 Gas Leak"},
  190. // {"AlarmSignalGasLeakFault", "Gas Leak Fault"},
  191. // //{"AlarmSignalFurnaceMainCircuitBreakerStatusMonitor", "Heater Power Down"},
  192. // {"AlarmSignalVaccumPumpWarning", "Vacuum Pump Warning"},
  193. // {"AlarmSignalVaccumPumpAlarm", "Vacuum Pump Alarm"},
  194. // {"AlarmSignalPS13HStatus", "O.PRS Too High"},
  195. // {"AlarmSignalPS13LStatus", "CK.PRS Too Low"},
  196. // {"AlarmSignalDG1Output1", "P.CNT Pressure NG"},
  197. // {"AlarmSignalDG1Output2", "P.CNT Pressure NG"},
  198. // {"AlarmSignalAV91_1RHCAirInOpened", "RHC.DMR Abnormal"},
  199. // {"AlarmSignalAV91_2RHCAirInOpened", "RHC.DMR Abnormal"},
  200. // {"AlarmSignalAV91_3RHCAirInOpened", "RHC.DMR Abnormal"},
  201. // {"AlarmSignalAV91_4RHCAirInOpened", "RHC.DMR Abnormal"},
  202. // {"AlarmSignalBlowerPower", "BlowerPower Overload"},
  203. // {"AlarmSignalRFSetPowerReached", "RF Output Abnormal"},
  204. // {"AlarmSignalN2FlowInFOUPAbnormal", "N2 Flow in FOUP Abnormal"},
  205. // {"AlarmSignalCapHeaterAbnormal", "Cap Heater Abnormal"},
  206. // {"AlarmSignalHeaterUOverTemp", "Tube Heater OverTemp"},
  207. // {"AlarmSignalHeaterCUOverTemp", "Tube Heater OverTemp"},
  208. // {"AlarmSignalHeaterCOverTemp", "Tube Heater OverTemp"},
  209. // {"AlarmSignalHeaterCLOverTemp", "Tube Heater OverTemp"},
  210. // {"AlarmSignalHeaterLOverTemp", "Tube Heater OverTemp"},
  211. // {"InterlockAlarm", "Valve Interlock"},
  212. // {"GasLine1AlarmSignalTempOutRange", "temp range alarm"},
  213. // {"GasLine2AlarmSignalTempOutRange", "temp range alarm"},
  214. // {"GasLine3AlarmSignalTempOutRange", "temp range alarm"},
  215. // {"GasLine4AlarmSignalTempOutRange", "temp range alarm"},
  216. // {"GasLine5AlarmSignalTempOutRange", "temp range alarm"},
  217. // {"GasLine6AlarmSignalTempOutRange", "temp range alarm"},
  218. // {"GasLine7AlarmSignalTempOutRange", "temp range alarm"},
  219. // {"GasLine1AlarmSignalCLN", "CLN alarm"},
  220. // {"GasLine2AlarmSignalCLN", "CLN alarm"},
  221. // {"GasLine3AlarmSignalCLN", "CLN alarm"},
  222. // {"GasLine4AlarmSignalCLN", "CLN alarm"},
  223. // {"GasLine5AlarmSignalCLN", "CLN alarm"},
  224. // {"GasLine6AlarmSignalCLN", "CLN alarm"},
  225. // {"GasLine7AlarmSignalCLN", "CLN alarm"},
  226. //};
  227. _clnAlarmConditionDic = new Dictionary<string, string>()
  228. {
  229. {"AlarmSignalOPBoxPS11Out1", "temp range warning"},//deviceModel的名称和AlarmCondition ParameterFormat.xml的名称
  230. {"AlarmSignalTempOutRange", "temp range alarm"},
  231. {"AlarmSignalGLBoxPG1CNT2Alarm", "CLN warning"},
  232. {"AlarmSignalCLN", "CLN alarm"},
  233. };
  234. if (!string.IsNullOrEmpty(SC.GetStringValue("PM1.AlarmCondition")))
  235. {
  236. InitAlarmCondition(SC.GetStringValue("PM1.AlarmCondition"));
  237. int.TryParse(SC.GetStringValue("PM1.AlarmConditionIndex"), out int index);
  238. SetAlarmConditionTableIndex(index);
  239. }
  240. }
  241. private void InitHWILKChecker()
  242. {
  243. _hwILKChecker = new List<AlarmConditionChecker>();
  244. foreach (var item in _sensors)
  245. {
  246. if (item.Value == null)
  247. continue;
  248. if (item.Value.SensorCategoryKey != ((int)SensorCategoryEnum.HWILK).ToString())
  249. continue;
  250. var checker = new AlarmConditionChecker()
  251. {
  252. Name = item.Value.Name,
  253. FilterCheckerAlarm = new FilterChecker(),
  254. Parameter = new AlarmConditionAIParameter(),
  255. };
  256. _hwILKChecker.Add(checker);
  257. }
  258. }
  259. private void InitAUXChecker()
  260. {
  261. _auxChecker = new List<AlarmConditionChecker>();
  262. for (int index = 0; index < 512; index++)
  263. {
  264. if (!SC.ContainsItem($"PM1.RecipeEditParameter.AUX.{index}.AI"))
  265. continue;
  266. var checker = new AlarmConditionChecker()
  267. {
  268. AUXIOName = SC.GetStringValue($"PM1.RecipeEditParameter.AUX.{index}.AI"),
  269. AUXIndex = index,
  270. ToleranceCheckerWarning = new ToleranceChecker(),
  271. ToleranceCheckerAlarm = new ToleranceChecker(),
  272. Parameter = new AlarmConditionAIParameter(),
  273. DelayTimer = new Stopwatch(),
  274. };
  275. _auxChecker.Add(checker);
  276. }
  277. }
  278. private void InitAPCChecker()
  279. {
  280. _apcChecker = new List<AlarmConditionChecker>()
  281. {
  282. new AlarmConditionChecker()
  283. {
  284. APC = APC,
  285. ToleranceCheckerWarning = new ToleranceChecker(),
  286. ToleranceCheckerAlarm = new ToleranceChecker(),
  287. Parameter = new AlarmConditionAIParameter(),
  288. DelayTimer = new Stopwatch(),
  289. },
  290. new AlarmConditionChecker()
  291. {
  292. APC = APC,
  293. ToleranceCheckerWarning = new ToleranceChecker(),
  294. ToleranceCheckerAlarm = new ToleranceChecker(),
  295. Parameter = new AlarmConditionAIParameter(),
  296. DelayTimer = new Stopwatch(),
  297. },
  298. new AlarmConditionChecker()
  299. {
  300. APC = APC,
  301. ToleranceCheckerWarning = new ToleranceChecker(),
  302. ToleranceCheckerAlarm = new ToleranceChecker(),
  303. Parameter = new AlarmConditionAIParameter(),
  304. DelayTimer = new Stopwatch(),
  305. },
  306. };
  307. }
  308. private void InitMFCChecker()
  309. {
  310. _mfcChecker = new List<AlarmConditionChecker>()
  311. {
  312. new AlarmConditionChecker()
  313. {
  314. MFC = MFC1,
  315. ToleranceCheckerWarning = new ToleranceChecker(),
  316. ToleranceCheckerAlarm = new ToleranceChecker(),
  317. Parameter = new AlarmConditionAIParameter(),
  318. DelayTimer = new Stopwatch(),
  319. },
  320. new AlarmConditionChecker()
  321. {
  322. MFC = MFC2,
  323. ToleranceCheckerWarning = new ToleranceChecker(),
  324. ToleranceCheckerAlarm = new ToleranceChecker(),
  325. Parameter = new AlarmConditionAIParameter(),
  326. DelayTimer = new Stopwatch(),
  327. },
  328. new AlarmConditionChecker()
  329. {
  330. MFC = MFC3,
  331. ToleranceCheckerWarning = new ToleranceChecker(),
  332. ToleranceCheckerAlarm = new ToleranceChecker(),
  333. Parameter = new AlarmConditionAIParameter(),
  334. DelayTimer = new Stopwatch(),
  335. },
  336. new AlarmConditionChecker()
  337. {
  338. MFC = MFC4,
  339. ToleranceCheckerWarning = new ToleranceChecker(),
  340. ToleranceCheckerAlarm = new ToleranceChecker(),
  341. Parameter = new AlarmConditionAIParameter(),
  342. DelayTimer = new Stopwatch(),
  343. },
  344. new AlarmConditionChecker()
  345. {
  346. MFC = MFC5,
  347. ToleranceCheckerWarning = new ToleranceChecker(),
  348. ToleranceCheckerAlarm = new ToleranceChecker(),
  349. Parameter = new AlarmConditionAIParameter(),
  350. DelayTimer = new Stopwatch(),
  351. },
  352. new AlarmConditionChecker()
  353. {
  354. MFC = MFC6,
  355. ToleranceCheckerWarning = new ToleranceChecker(),
  356. ToleranceCheckerAlarm = new ToleranceChecker(),
  357. Parameter = new AlarmConditionAIParameter(),
  358. DelayTimer = new Stopwatch(),
  359. },
  360. new AlarmConditionChecker()
  361. {
  362. MFC = MFC7,
  363. ToleranceCheckerWarning = new ToleranceChecker(),
  364. ToleranceCheckerAlarm = new ToleranceChecker(),
  365. Parameter = new AlarmConditionAIParameter(),
  366. DelayTimer = new Stopwatch(),
  367. },
  368. new AlarmConditionChecker()
  369. {
  370. MFC = MFC8,
  371. ToleranceCheckerWarning = new ToleranceChecker(),
  372. ToleranceCheckerAlarm = new ToleranceChecker(),
  373. Parameter = new AlarmConditionAIParameter(),
  374. DelayTimer = new Stopwatch(),
  375. },
  376. new AlarmConditionChecker()
  377. {
  378. MFC = MFC9,
  379. ToleranceCheckerWarning = new ToleranceChecker(),
  380. ToleranceCheckerAlarm = new ToleranceChecker(),
  381. Parameter = new AlarmConditionAIParameter(),
  382. DelayTimer = new Stopwatch(),
  383. },
  384. new AlarmConditionChecker()
  385. {
  386. MFC = MFC10,
  387. ToleranceCheckerWarning = new ToleranceChecker(),
  388. ToleranceCheckerAlarm = new ToleranceChecker(),
  389. Parameter = new AlarmConditionAIParameter(),
  390. DelayTimer = new Stopwatch(),
  391. },
  392. new AlarmConditionChecker()
  393. {
  394. MFC = MFC11,
  395. ToleranceCheckerWarning = new ToleranceChecker(),
  396. ToleranceCheckerAlarm = new ToleranceChecker(),
  397. Parameter = new AlarmConditionAIParameter(),
  398. DelayTimer = new Stopwatch(),
  399. },
  400. new AlarmConditionChecker()
  401. {
  402. MFC = MFC12,
  403. ToleranceCheckerWarning = new ToleranceChecker(),
  404. ToleranceCheckerAlarm = new ToleranceChecker(),
  405. Parameter = new AlarmConditionAIParameter(),
  406. DelayTimer = new Stopwatch(),
  407. },
  408. };
  409. if (MFC13 != null)
  410. {
  411. _mfcChecker.Add(new AlarmConditionChecker()
  412. {
  413. MFC = MFC13,
  414. ToleranceCheckerWarning = new ToleranceChecker(),
  415. ToleranceCheckerAlarm = new ToleranceChecker(),
  416. Parameter = new AlarmConditionAIParameter(),
  417. DelayTimer = new Stopwatch(),
  418. });
  419. }
  420. if (MFC14 != null)
  421. {
  422. _mfcChecker.Add(new AlarmConditionChecker()
  423. {
  424. MFC = MFC14,
  425. ToleranceCheckerWarning = new ToleranceChecker(),
  426. ToleranceCheckerAlarm = new ToleranceChecker(),
  427. Parameter = new AlarmConditionAIParameter(),
  428. DelayTimer = new Stopwatch(),
  429. });
  430. }
  431. if (MFC15 != null)
  432. {
  433. _mfcChecker.Add(new AlarmConditionChecker()
  434. {
  435. MFC = MFC15,
  436. ToleranceCheckerWarning = new ToleranceChecker(),
  437. ToleranceCheckerAlarm = new ToleranceChecker(),
  438. Parameter = new AlarmConditionAIParameter(),
  439. DelayTimer = new Stopwatch(),
  440. });
  441. }
  442. if (MFC16 != null)
  443. {
  444. _mfcChecker.Add(new AlarmConditionChecker()
  445. {
  446. MFC = MFC16,
  447. ToleranceCheckerWarning = new ToleranceChecker(),
  448. ToleranceCheckerAlarm = new ToleranceChecker(),
  449. Parameter = new AlarmConditionAIParameter(),
  450. DelayTimer = new Stopwatch(),
  451. });
  452. }
  453. }
  454. private void InitHeaterChecker()
  455. {
  456. _heaterChecker = new List<AlarmConditionChecker>()
  457. {
  458. new AlarmConditionChecker()
  459. {
  460. Heater = HeaterU,
  461. ToleranceCheckerWarning = new ToleranceChecker(),
  462. ToleranceCheckerAlarm = new ToleranceChecker(),
  463. Parameter = new AlarmConditionAIParameter(),
  464. DelayTimer = new Stopwatch(),
  465. },
  466. new AlarmConditionChecker()
  467. {
  468. Heater = HeaterCU,
  469. ToleranceCheckerWarning = new ToleranceChecker(),
  470. ToleranceCheckerAlarm = new ToleranceChecker(),
  471. Parameter = new AlarmConditionAIParameter(),
  472. DelayTimer = new Stopwatch(),
  473. },
  474. new AlarmConditionChecker()
  475. {
  476. Heater = HeaterC,
  477. ToleranceCheckerWarning = new ToleranceChecker(),
  478. ToleranceCheckerAlarm = new ToleranceChecker(),
  479. Parameter = new AlarmConditionAIParameter(),
  480. DelayTimer = new Stopwatch(),
  481. },
  482. new AlarmConditionChecker()
  483. {
  484. Heater = HeaterCL,
  485. ToleranceCheckerWarning = new ToleranceChecker(),
  486. ToleranceCheckerAlarm = new ToleranceChecker(),
  487. Parameter = new AlarmConditionAIParameter(),
  488. DelayTimer = new Stopwatch(),
  489. },
  490. new AlarmConditionChecker()
  491. {
  492. Heater = HeaterL,
  493. ToleranceCheckerWarning = new ToleranceChecker(),
  494. ToleranceCheckerAlarm = new ToleranceChecker(),
  495. Parameter = new AlarmConditionAIParameter(),
  496. DelayTimer = new Stopwatch(),
  497. },
  498. };
  499. }
  500. public void InitAlarmCondition(string fileName)
  501. {
  502. if (string.IsNullOrEmpty(fileName))
  503. {
  504. //EV.PostWarningLog(ModuleName.PM1.ToString(), $"Heater temperature correct file is empty");
  505. return;
  506. }
  507. _currentAlarmConditionFileName = fileName;
  508. //_currentAlarmConditionIndex = index;
  509. var content = ParameterFileManager.Instance.LoadParameter("Parameter\\AlarmCondition", fileName, false);
  510. if (string.IsNullOrEmpty(content))
  511. {
  512. //EV.PostWarningLog(ModuleName.PM1.ToString(), $"{fileNameAndPath} heater temperature correct file is empty");
  513. return;
  514. }
  515. var doc = new XmlDocument();
  516. doc.LoadXml(content);
  517. XmlNodeList nodeSteps = doc.SelectNodes($"Aitex/TableParameterData/Module[@Name='']/Step");
  518. if (nodeSteps == null)
  519. nodeSteps = doc.SelectNodes($"Aitex/TableParameterData/Step");
  520. if (nodeSteps == null)
  521. {
  522. EV.PostWarningLog(ModuleName.PM1.ToString(), $"Invalid alarm condition file {fileName}");
  523. return;
  524. }
  525. SC.SetItemValueFromString("PM1.AlarmCondition", fileName);
  526. _alarmConditionDic = new Dictionary<int, AlarmConditionTableParameter>();
  527. for (int i = 0; i < nodeSteps.Count; i++)
  528. {
  529. var step = nodeSteps[i];
  530. XmlElement stepNode = step as XmlElement;
  531. int tableIndex = i + 1;
  532. AlarmConditionTableParameter table = new AlarmConditionTableParameter();
  533. List<AlarmConditionDIParameter> valveInterlockParameterLst = null;
  534. List<AlarmConditionDIParameter> clnParameterLst = null;
  535. foreach (XmlAttribute att in stepNode.Attributes)
  536. {
  537. switch (att.Name)
  538. {
  539. case "StepNo":
  540. int.TryParse(att.Value, out int no);
  541. table.No = no;
  542. break;
  543. case "Name":
  544. table.Name = att.Value;
  545. break;
  546. case "TempHeater":
  547. table.HeaterParameterLst = InitAlarmConditionItem(att.Value);
  548. break;
  549. case "TempBoat":
  550. break;
  551. case "FlowDeviation":
  552. table.MFCParameterLst = InitAlarmConditionItem(att.Value);
  553. break;
  554. case "Press":
  555. table.APCParameterLst = InitAlarmConditionItem(att.Value);
  556. break;
  557. case "AUX":
  558. table.AUXParameterLst = InitAlarmConditionItem(att.Value);
  559. break;
  560. case "HWILK":
  561. table.InterlockParameterLst = InitAlarmConditionDIItem(att.Value);
  562. break;
  563. case "ValveILK":
  564. valveInterlockParameterLst = InitAlarmConditionDIItem(att.Value);
  565. break;
  566. case "TempController":
  567. break;
  568. case "APCController":
  569. break;
  570. case "TransferError":
  571. break;
  572. case "SerialLineDown":
  573. break;
  574. case "LanLineDown":
  575. break;
  576. case "DeviceNetLineDown":
  577. break;
  578. case "Sensor":
  579. break;
  580. case "CLNAlarmList":
  581. clnParameterLst = InitAlarmConditionDIItem(att.Value);
  582. break;
  583. }
  584. }
  585. if (table.InterlockParameterLst != null && valveInterlockParameterLst != null)
  586. table.InterlockParameterLst.AddRange(valveInterlockParameterLst);
  587. if (table.InterlockParameterLst != null && clnParameterLst != null)
  588. table.InterlockParameterLst.AddRange(clnParameterLst);
  589. if (!_alarmConditionDic.ContainsKey(table.No))
  590. _alarmConditionDic.Add(table.No, table);
  591. _alarmConditionDic[table.No] = table;
  592. }
  593. }
  594. public void MonitorAlarmCondition()
  595. {
  596. if (_alarmConditionDic == null)
  597. return;
  598. _isAlarmConditionHasRecipeCommand = false;
  599. MonitorHeaterAlarmCondition();
  600. MonitorMFCAlarmCondition();
  601. MonitorAUXAlarmCondition();
  602. MonitorAPCAlarmCondition();
  603. MonitorInterlockAlarmCondition();
  604. }
  605. private void MonitorInterlockAlarmCondition()
  606. {
  607. if (_alarmConditionDic == null || !_alarmConditionDic.ContainsKey(_currentAlarmConditionIndex) || _alarmConditionDic[_currentAlarmConditionIndex].InterlockParameterLst == null || HWILKAlarmDic == null)
  608. return;
  609. foreach (var item in _hwILKChecker)
  610. {
  611. if (item.DIParameter == null || item.DIParameter.IsEnable == false)
  612. continue;
  613. if (!_sensors.TryGetValue(item.Name, out var sensorItem))
  614. continue;
  615. if (!HWILKAlarmDic.TryGetValue(sensorItem, out var alarmItem))
  616. continue;
  617. item.FilterCheckerAlarm.CheckInterval = 0.1;
  618. item.FilterCheckerAlarm.Monitor(sensorItem.Value);
  619. if (item.FilterCheckerAlarm.Trig)
  620. ProcessAlarmConditionErrorCommand(item.DIParameter.Command, () => alarmItem.Set());
  621. }
  622. }
  623. private void MonitorAPCAlarmCondition()
  624. {
  625. for (int i = 0; i < _apcChecker.Count; i++)
  626. {
  627. var checker = _apcChecker[i];
  628. if (checker.Parameter.Unit == null)
  629. continue;
  630. var warningLow = checker.Parameter.WarningLow;
  631. var warningHigh = checker.Parameter.WarningHigh;
  632. var alarmLow = checker.Parameter.AlarmLow;
  633. var alarmHigh = checker.Parameter.AlarmHigh;
  634. var unit = checker.Parameter.Unit;
  635. if (checker.Parameter.Unit.ToLower().Contains("%"))
  636. {
  637. unit = "%";
  638. //angle
  639. if (checker.Parameter.Unit.ToLower() == "%d")
  640. {
  641. //do nothing
  642. }
  643. else
  644. {
  645. warningLow = (float)checker.APC.DeviceData.PositionSetPoint * warningLow;
  646. warningHigh = (float)checker.APC.DeviceData.PositionSetPoint * warningHigh;
  647. alarmLow = (float)checker.APC.DeviceData.PositionSetPoint * alarmLow;
  648. alarmHigh = (float)checker.APC.DeviceData.PositionSetPoint * alarmHigh;
  649. }
  650. if (checker.Parameter.IsWarningEnable && checker.Parameter.WarningTime > 0 && checker.DelayTimer.IsRunning && checker.DelayTimer.ElapsedMilliseconds >= checker.Parameter.WarningDelayDetectTimeS * 1000)
  651. checker.ToleranceCheckerWarning.Monitor(checker.APC.DeviceData.PositionFeedback,
  652. checker.APC.DeviceData.PositionSetPoint - warningLow, checker.APC.DeviceData.PositionSetPoint + warningHigh, checker.Parameter.WarningTime);
  653. if (checker.Parameter.IsAlarmEnable && checker.Parameter.AlarmTime > 0 && checker.DelayTimer.IsRunning && checker.DelayTimer.ElapsedMilliseconds >= checker.Parameter.AlarmDelayDetectTimeS * 1000)
  654. checker.ToleranceCheckerAlarm.Monitor(checker.APC.DeviceData.PositionFeedback,
  655. checker.APC.DeviceData.PositionSetPoint - alarmLow, checker.APC.DeviceData.PositionSetPoint + alarmHigh, checker.Parameter.AlarmTime);
  656. if (checker.ToleranceCheckerAlarm.Trig || checker.ToleranceCheckerWarning.Trig)
  657. {
  658. var range = "";
  659. var time = "";
  660. var command = checker.Parameter.AlarmCommand;
  661. if (checker.ToleranceCheckerAlarm.Trig)
  662. {
  663. range = $"({checker.APC.DeviceData.PositionSetPoint - alarmLow},{checker.APC.DeviceData.PositionSetPoint + alarmHigh})";
  664. time = $"{checker.Parameter.AlarmTime:F1}";
  665. checker.APC.APCAngleToleranceAlarm.Set($"APC angle out of range {range} {unit} in {time} seconds");
  666. command = checker.Parameter.AlarmCommand;
  667. }
  668. else if (checker.ToleranceCheckerWarning.Trig)
  669. {
  670. range = $"({checker.APC.DeviceData.PositionSetPoint - warningLow},{checker.APC.DeviceData.PositionSetPoint + warningHigh})";
  671. time = $"{checker.Parameter.WarningTime:F1}";
  672. checker.APC.APCAngleToleranceWarning.Set($"APC angle out of range {range} {unit} in {time} seconds");
  673. command = checker.Parameter.WarningCommand;
  674. }
  675. ProcessAlarmConditionErrorCommand(command);
  676. }
  677. }
  678. else
  679. {
  680. warningLow = (float)checker.APC.DeviceData.PressureSetPoint * warningLow;
  681. warningHigh = (float)checker.APC.DeviceData.PressureSetPoint * warningHigh;
  682. alarmLow = (float)checker.APC.DeviceData.PressureSetPoint * alarmLow;
  683. alarmHigh = (float)checker.APC.DeviceData.PressureSetPoint * alarmHigh;
  684. var alarmToleranceAlarm = checker.APC.APCPressure2ToleranceAlarm;
  685. var alarmToleranceWarning = checker.APC.APCPressure2ToleranceWarning;
  686. var pressureFeedback = checker.APC.DeviceData.Pressure2Feedback;
  687. if (i == 0)
  688. {
  689. alarmToleranceAlarm = checker.APC.APCPressure1ToleranceAlarm;
  690. alarmToleranceWarning = checker.APC.APCPressure1ToleranceWarning;
  691. pressureFeedback = checker.APC.DeviceData.Pressure1Feedback;
  692. }
  693. if (checker.Parameter.IsWarningEnable && checker.Parameter.WarningTime > 0)
  694. checker.ToleranceCheckerWarning.Monitor(pressureFeedback,
  695. checker.APC.DeviceData.PressureSetPoint - warningLow, checker.APC.DeviceData.PressureSetPoint + warningHigh, checker.Parameter.WarningTime);
  696. if (checker.Parameter.IsAlarmEnable && checker.Parameter.AlarmTime > 0)
  697. checker.ToleranceCheckerAlarm.Monitor(pressureFeedback,
  698. checker.APC.DeviceData.PressureSetPoint - alarmLow, checker.APC.DeviceData.PressureSetPoint + alarmHigh, checker.Parameter.AlarmTime);
  699. if (checker.ToleranceCheckerAlarm.Trig || checker.ToleranceCheckerWarning.Trig)
  700. {
  701. var range = "";
  702. var time = "";
  703. var command = checker.Parameter.AlarmCommand;
  704. if (checker.ToleranceCheckerAlarm.Trig)
  705. {
  706. range = $"({checker.APC.DeviceData.PressureSetPoint - alarmLow},{checker.APC.DeviceData.PressureSetPoint + alarmHigh})";
  707. time = $"{checker.Parameter.AlarmTime:F1}";
  708. alarmToleranceAlarm.Set($"APC Press{i + 1} out of range {range} {unit} in {time} seconds");
  709. command = checker.Parameter.AlarmCommand;
  710. }
  711. else if (checker.ToleranceCheckerWarning.Trig)
  712. {
  713. range = $"({checker.APC.DeviceData.PressureSetPoint - warningLow},{checker.APC.DeviceData.PressureSetPoint + warningHigh})";
  714. time = $"{checker.Parameter.WarningTime:F1}";
  715. alarmToleranceWarning.Set($"APC Press{i + 1} out of range {range} {unit} in {time} seconds");
  716. command = checker.Parameter.WarningCommand;
  717. }
  718. ProcessAlarmConditionErrorCommand(command);
  719. }
  720. }
  721. }
  722. }
  723. private void MonitorAUXAlarmCondition()
  724. {
  725. if (SC.ContainsItem("Minics.EnableMinics") && SC.GetValue<bool>("Minics.EnableMinics"))
  726. { return; }
  727. for (int i = 0; i < _auxChecker.Count; i++)
  728. {
  729. var checker = _auxChecker[i];
  730. if (checker.Parameter.Unit == null)
  731. continue;
  732. var warningLow = checker.Parameter.WarningLow;
  733. var warningHigh = checker.Parameter.WarningHigh;
  734. var alarmLow = checker.Parameter.AlarmLow;
  735. var alarmHigh = checker.Parameter.AlarmHigh;
  736. var unit = "";
  737. var setpoint = 0.0f;
  738. var feedback = 0.0f;
  739. var display = "";
  740. if (_auxDic != null && _auxDic.ContainsKey(_currentAuxTable))
  741. {
  742. foreach (var item in _auxDic[_currentAuxTable])
  743. {
  744. if (item == null || checker.AUXIOName != item.IOName)
  745. continue;
  746. setpoint = (float)item.SetPointConfig.DoubleValue;
  747. unit = item.Unit;
  748. display = item.DisplayNameConfig.StringValue;
  749. feedback = IO.AI[$"{Module}.{item.IOName}"] != null ? IO.AI[$"{Module}.{item.IOName}"].FloatValue : 0;
  750. break;
  751. }
  752. }
  753. if (checker.Parameter.Unit.ToLower() == "%sv")
  754. {
  755. warningLow = (float)setpoint * warningLow / 100.0f;
  756. warningHigh = (float)setpoint * warningHigh / 100.0f;
  757. alarmLow = (float)setpoint * alarmLow / 100.0f;
  758. alarmHigh = (float)setpoint * alarmHigh / 100.0f;
  759. }
  760. else if (checker.Parameter.Unit.ToLower() == "%fs")
  761. {
  762. //后续改为scale
  763. warningLow = (float)setpoint * warningLow / 100.0f;
  764. warningHigh = (float)setpoint * warningHigh / 100.0f;
  765. alarmLow = (float)setpoint * alarmLow / 100.0f;
  766. alarmHigh = (float)setpoint * alarmHigh / 100.0f;
  767. }
  768. if (checker.Parameter.IsWarningEnable && checker.Parameter.WarningTime > 0 && checker.DelayTimer.IsRunning && checker.DelayTimer.ElapsedMilliseconds >= checker.Parameter.WarningDelayDetectTimeS * 1000)
  769. checker.ToleranceCheckerWarning.Monitor(feedback,
  770. setpoint - warningLow, setpoint + warningHigh, checker.Parameter.WarningTime);
  771. if (checker.Parameter.IsAlarmEnable && checker.Parameter.AlarmTime > 0 && checker.DelayTimer.IsRunning && checker.DelayTimer.ElapsedMilliseconds >= checker.Parameter.AlarmDelayDetectTimeS * 1000)
  772. checker.ToleranceCheckerAlarm.Monitor(feedback,
  773. setpoint - alarmLow, setpoint + alarmHigh, checker.Parameter.AlarmTime);
  774. if (checker.ToleranceCheckerAlarm.Trig || checker.ToleranceCheckerWarning.Trig)
  775. {
  776. var range = "";
  777. var time = "";
  778. var ret = AUXAlarmDic.TryGetValue(checker.AUXIndex, out var AUXAlarm);
  779. if (ret)
  780. {
  781. var command = checker.Parameter.AlarmCommand;
  782. if (checker.ToleranceCheckerAlarm.Trig)
  783. {
  784. range = $"({(setpoint - alarmLow).ToString("f3")},{(setpoint + alarmHigh).ToString("f3")})";
  785. time = $"{checker.Parameter.AlarmTime:F1}";
  786. AUXAlarm.Item2.Set($"AUX {display} value out of range {range} {unit} in {time} seconds");
  787. command = checker.Parameter.AlarmCommand;
  788. }
  789. else if (checker.ToleranceCheckerWarning.Trig)
  790. {
  791. range = $"({(setpoint - warningLow).ToString("f3")},{(setpoint + warningHigh).ToString("f3")})";
  792. time = $"{checker.Parameter.WarningTime:F1}";
  793. AUXAlarm.Item1.Set($"AUX {display} value out of range {range} {unit} in {time} seconds");
  794. command = checker.Parameter.WarningCommand;
  795. }
  796. ProcessAlarmConditionErrorCommand(command);
  797. }
  798. }
  799. }
  800. }
  801. private void MonitorMFCAlarmCondition()
  802. {
  803. for (int i = 0; i < _mfcChecker.Count; i++)
  804. {
  805. var checker = _mfcChecker[i];
  806. if (checker.Parameter.Unit == null)
  807. continue;
  808. var warningLow = checker.Parameter.WarningLow;
  809. var warningHigh = checker.Parameter.WarningHigh;
  810. var alarmLow = checker.Parameter.AlarmLow;
  811. var alarmHigh = checker.Parameter.AlarmHigh;
  812. var unit = checker.MFC.Unit;
  813. if (checker.Parameter.Unit.ToLower() == "%sv")
  814. {
  815. warningLow = (float)checker.MFC.SetPoint * warningLow / 100.0f;
  816. warningHigh = (float)checker.MFC.SetPoint * warningHigh / 100.0f;
  817. alarmLow = (float)checker.MFC.SetPoint * alarmLow / 100.0f;
  818. alarmHigh = (float)checker.MFC.SetPoint * alarmHigh / 100.0f;
  819. }
  820. else if (checker.Parameter.Unit.ToLower() == "%fs")
  821. {
  822. warningLow = (float)checker.MFC.Scale * warningLow / 100.0f;
  823. warningHigh = (float)checker.MFC.Scale * warningHigh / 100.0f;
  824. alarmLow = (float)checker.MFC.Scale * alarmLow / 100.0f;
  825. alarmHigh = (float)checker.MFC.Scale * alarmHigh / 100.0f;
  826. }
  827. if (checker.Parameter.IsWarningEnable && checker.Parameter.WarningTime > 0 && checker.DelayTimer.IsRunning && checker.DelayTimer.ElapsedMilliseconds >= checker.Parameter.WarningDelayDetectTimeS * 1000)
  828. checker.ToleranceCheckerWarning.Monitor(checker.MFC.FeedBack,
  829. checker.MFC.SetPoint - warningLow, checker.MFC.SetPoint + warningHigh, checker.Parameter.WarningTime);
  830. if (checker.Parameter.IsAlarmEnable && checker.Parameter.AlarmTime > 0 && checker.DelayTimer.IsRunning && checker.DelayTimer.ElapsedMilliseconds >= checker.Parameter.AlarmDelayDetectTimeS * 1000)
  831. checker.ToleranceCheckerAlarm.Monitor(checker.MFC.FeedBack,
  832. checker.MFC.SetPoint - alarmLow, checker.MFC.SetPoint + alarmHigh, checker.Parameter.AlarmTime);
  833. if (checker.ToleranceCheckerAlarm.Trig || checker.ToleranceCheckerWarning.Trig)
  834. {
  835. var range = "";
  836. var time = "";
  837. var command = checker.Parameter.AlarmCommand;
  838. if (checker.ToleranceCheckerAlarm.Trig)
  839. {
  840. range = $"({(checker.MFC.SetPoint - alarmLow).ToString("f3")},{(checker.MFC.SetPoint + alarmHigh).ToString("f3")})";
  841. time = $"{checker.Parameter.AlarmTime:F1}";
  842. checker.MFC.AlarmToleranceAlarm.Set($"{Display} flow out of range {range} {unit} in {time} seconds");
  843. command = checker.Parameter.AlarmCommand;
  844. }
  845. else if (checker.ToleranceCheckerWarning.Trig)
  846. {
  847. range = $"({(checker.MFC.SetPoint - warningLow).ToString("f3")},{(checker.MFC.SetPoint + warningHigh).ToString("f3")})";
  848. time = $"{checker.Parameter.WarningTime:F1}";
  849. checker.MFC.AlarmToleranceWarning.Set($"{Display} flow out of range {range} {unit} in {time} seconds");
  850. command = checker.Parameter.WarningCommand;
  851. }
  852. ProcessAlarmConditionErrorCommand(command);
  853. }
  854. }
  855. }
  856. private void MonitorHeaterAlarmCondition()
  857. {
  858. for (int i = 0; i < _heaterChecker.Count; i++)
  859. {
  860. var checker = _heaterChecker[i];
  861. if (checker.Parameter.Unit == null)
  862. continue;
  863. if (checker.Parameter.IsWarningEnable && checker.Parameter.WarningTime > 0 && checker.DelayTimer.IsRunning && checker.DelayTimer.ElapsedMilliseconds >= checker.Parameter.WarningDelayDetectTimeS * 1000)
  864. checker.ToleranceCheckerWarning.Monitor(checker.Heater.TempFeedback,
  865. checker.Heater.TempSetPoint - checker.Parameter.WarningLow, checker.Heater.TempSetPoint + checker.Parameter.WarningHigh, checker.Parameter.WarningTime);
  866. if (checker.Parameter.IsAlarmEnable && checker.Parameter.AlarmTime > 0 && checker.DelayTimer.IsRunning && checker.DelayTimer.ElapsedMilliseconds >= checker.Parameter.AlarmDelayDetectTimeS * 1000)
  867. checker.ToleranceCheckerAlarm.Monitor(checker.Heater.TempFeedback,
  868. checker.Heater.TempSetPoint - checker.Parameter.AlarmLow, checker.Heater.TempSetPoint + checker.Parameter.AlarmHigh, checker.Parameter.AlarmTime);
  869. if (checker.ToleranceCheckerAlarm.Trig || checker.ToleranceCheckerWarning.Trig)
  870. {
  871. var range = "";
  872. var time = "";
  873. var command = checker.Parameter.AlarmCommand;
  874. if (checker.ToleranceCheckerAlarm.Trig)
  875. {
  876. range = $"({checker.Heater.TempSetPoint - checker.Parameter.AlarmLow},{checker.Heater.TempSetPoint + checker.Parameter.AlarmHigh})";
  877. time = $"{checker.Parameter.AlarmTime:F1}";
  878. checker.Heater.AlarmToleranceAlarm.Set($"{Display} temperature out of range {range} °C in {time} seconds");
  879. command = checker.Parameter.AlarmCommand;
  880. }
  881. else if (checker.ToleranceCheckerWarning.Trig)
  882. {
  883. range = $"({checker.Heater.TempSetPoint - checker.Parameter.WarningLow},{checker.Heater.TempSetPoint + checker.Parameter.WarningHigh})";
  884. time = $"{checker.Parameter.WarningTime:F1}";
  885. checker.Heater.AlarmToleranceWarning.Set($"{Display} temperature out of range {range} °C in {time} seconds");
  886. command = checker.Parameter.WarningCommand;
  887. }
  888. ProcessAlarmConditionErrorCommand(command);
  889. }
  890. }
  891. }
  892. private void ProcessAlarmConditionErrorCommand(string command, Action eventHandler = null)
  893. {
  894. var recipe = "";
  895. var recipeType = "";
  896. var recipeTable = "";
  897. switch (command)
  898. {
  899. case "Reset":
  900. if (_isAlarmConditionHasRecipeCommand)
  901. break;
  902. _isAlarmConditionHasRecipeCommand = true;
  903. recipe = SC.GetStringValue("System.Recipe.Reset Recipe");
  904. recipeType = "Reset";
  905. RecipeExecEntryEnumValue = RecipeExecEntryEnum.AlarmConditonTrigger;
  906. CheckToPostMessage((int)MSG.RunOtherRecipe, recipe, recipeType);
  907. LOG.Write($"Alarm condition: command={command} recipe={recipe}");
  908. break;
  909. case "End":
  910. if (_isAlarmConditionHasRecipeCommand)
  911. break;
  912. _isAlarmConditionHasRecipeCommand = true;
  913. if (IsProcessing)
  914. {
  915. //因为要跳到执行最后一步,所以stepNumber需要减一
  916. _processRoutine.JumpCurrentRecipeStep(RecipeRunningInfo.RecipeStepList.Count - 1, RecipeRunningInfo.RecipeStepList[RecipeRunningInfo.RecipeStepList.Count - 1].StepName);
  917. }
  918. else
  919. {
  920. if (!RecipeParser.Parse(SC.GetStringValue("PM1.ProcessRecipe"), Module, out var recipeHead, out var recipeSteps, out var reason, "Process"))
  921. {
  922. PreprocessStartFailedWarning.Set($"Load process recipe {SC.GetStringValue("PM1.ProcessRecipe")} failed, {reason}");
  923. return;
  924. }
  925. RecipeRunningInfo.MainRecipeName = SC.GetStringValue("PM1.ProcessRecipe");
  926. RecipeRunningInfo.Head = recipeHead;
  927. RecipeRunningInfo.RecipeStepList = recipeSteps;
  928. CheckToPostMessage((int)MSG.AlarmConditionJumpStep, RecipeRunningInfo.RecipeStepList.Count - 1);
  929. }
  930. LOG.Write($"Alarm condition: command={command} step name={RecipeRunningInfo.RecipeStepList[RecipeRunningInfo.RecipeStepList.Count - 1].StepName}");
  931. break;
  932. case "Hold":
  933. if (_isAlarmConditionHasRecipeCommand)
  934. break;
  935. _isAlarmConditionHasRecipeCommand = true;
  936. _processRoutine.PauseRecipe();
  937. LOG.Write($"Alarm condition: command={command}");
  938. break;
  939. case "Monitor":
  940. eventHandler?.Invoke();
  941. LOG.Write($"Alarm condition: command={command}");
  942. break;
  943. case "Buzzer":
  944. Singleton<EquipmentManager>.Instance.IsAlarmConditionBuzzerOn = true;
  945. LOG.Write($"Alarm condition: command={command}");
  946. break;
  947. default:
  948. if (_isAlarmConditionHasRecipeCommand)
  949. break;
  950. _isAlarmConditionHasRecipeCommand = true;
  951. if (command.StartsWith("JUMP"))
  952. {
  953. //Jump step
  954. //Jump 1:
  955. var stepName = command.Replace("JUMP ", "");
  956. if (IsProcessing)
  957. {
  958. var jumpStepNumber = RecipeRunningInfo.RecipeStepList.FindIndex(x => x.StepName == stepName);
  959. if (jumpStepNumber > 0)
  960. {
  961. _processRoutine.JumpCurrentRecipeStep(jumpStepNumber, stepName);
  962. }
  963. }
  964. else
  965. {
  966. if (!RecipeParser.Parse(SC.GetStringValue("PM1.ProcessRecipe"), Module, out var recipeHead, out var recipeSteps, out var reason, "Process"))
  967. {
  968. PreprocessStartFailedWarning.Set($"Load process recipe {SC.GetStringValue("PM1.ProcessRecipe")} failed, {reason}");
  969. return;
  970. }
  971. RecipeRunningInfo.MainRecipeName = SC.GetStringValue("PM1.ProcessRecipe");
  972. RecipeRunningInfo.Head = recipeHead;
  973. RecipeRunningInfo.RecipeStepList = recipeSteps;
  974. var jumpStepNumber = RecipeRunningInfo.RecipeStepList.FindIndex(x => x.StepName == stepName);
  975. if (jumpStepNumber > 0)
  976. {
  977. CheckToPostMessage((int)MSG.AlarmConditionJumpStep, jumpStepNumber);
  978. }
  979. }
  980. LOG.Write($"Alarm condition: command={command} step name={stepName}");
  981. }
  982. else if (command.StartsWith("CALL"))
  983. {
  984. //call Alarm recipe
  985. //Call 1:
  986. var paras = command.Split(':');
  987. if (paras.Length > 0)
  988. {
  989. RecipeExecEntryEnumValue = RecipeExecEntryEnum.AlarmConditonTrigger;
  990. recipe = RecipeRunningInfo.Head.AlarmRecipe;
  991. recipeType = "Alarm";
  992. recipeTable = paras[0].Replace("CALL", "").Replace(" ", "").Replace(":", "").Replace(":", "");
  993. CheckToPostMessage((int)MSG.RunOtherRecipe, recipe, recipeType, recipeTable);
  994. LOG.Write($"Alarm condition: command={command} recipe={recipe}");
  995. }
  996. }
  997. else if (command.StartsWith("ABORT"))
  998. {
  999. //call Abort recipe
  1000. //Abort 1:
  1001. var paras = command.Split(':');
  1002. if (paras.Length > 0)
  1003. {
  1004. RecipeExecEntryEnumValue = RecipeExecEntryEnum.AlarmConditonTrigger;
  1005. recipe = RecipeRunningInfo.Head.AbortRecipe;
  1006. recipeType = "Abort";
  1007. recipeTable = paras[0].Replace("ABORT", "").Replace(" ", "").Replace(":", "").Replace(":", "");
  1008. CheckToPostMessage((int)MSG.RunOtherRecipe, recipe, recipeType, recipeTable);
  1009. LOG.Write($"Alarm condition: command={command} recipe={recipe}");
  1010. }
  1011. }
  1012. break;
  1013. }
  1014. }
  1015. private List<AlarmConditionAIParameter> InitAlarmConditionItem(string content)
  1016. {
  1017. List<AlarmConditionAIParameter> items = new List<AlarmConditionAIParameter>();
  1018. if (string.IsNullOrEmpty(content))
  1019. return items;
  1020. var zoneParas = content.Split('|');
  1021. foreach (var zonePara in zoneParas)
  1022. {
  1023. //U;Alert,True,0,0,℃,5,Monitor;Alarm,True,0,0,℃,6,Buzzer
  1024. //1;C1-N2-1;Alert,True,0,0,%fs,5,Buzzer;Alarm,True,0,0,%fs,6,Buzzer
  1025. //1;MS1;Alert,True,0,0,%fs,5,Monitor;Alarm,True,0,0,%fs,6,Monitor
  1026. AlarmConditionAIParameter item = new AlarmConditionAIParameter();
  1027. var array = zonePara.Split(';');
  1028. if (array.Length > 2)
  1029. {
  1030. item.Name = array[0];
  1031. var warningParas = array[array.Length - 2].Split(',');
  1032. var alarmParas = array[array.Length - 1].Split(',');
  1033. if (warningParas.Length > 6)
  1034. {
  1035. bool.TryParse(warningParas[1], out bool isEnable);
  1036. float.TryParse(warningParas[2], out float high);
  1037. float.TryParse(warningParas[3], out float low);
  1038. item.Unit = warningParas[4];
  1039. float.TryParse(warningParas[5], out float time);
  1040. item.WarningCommand = warningParas[6];
  1041. item.IsWarningEnable = isEnable;
  1042. item.WarningHigh = high;
  1043. item.WarningLow = low;
  1044. item.WarningTime = time;
  1045. }
  1046. if (warningParas.Length > 7)
  1047. {
  1048. float.TryParse(warningParas[7], out float time);
  1049. item.WarningDelayDetectTimeS = time;
  1050. }
  1051. if (alarmParas.Length > 6)
  1052. {
  1053. bool.TryParse(alarmParas[1], out bool isEnable);
  1054. float.TryParse(alarmParas[2], out float high);
  1055. float.TryParse(alarmParas[3], out float low);
  1056. item.Unit = alarmParas[4];
  1057. float.TryParse(alarmParas[5], out float time);
  1058. item.AlarmCommand = alarmParas[6];
  1059. item.IsAlarmEnable = isEnable;
  1060. item.AlarmHigh = high;
  1061. item.AlarmLow = low;
  1062. item.AlarmTime = time;
  1063. }
  1064. if (alarmParas.Length > 7)
  1065. {
  1066. float.TryParse(alarmParas[7], out float time);
  1067. item.AlarmDelayDetectTimeS = time;
  1068. }
  1069. }
  1070. items.Add(item);
  1071. }
  1072. return items;
  1073. }
  1074. private List<AlarmConditionDIParameter> InitAlarmConditionDIItem(string content)
  1075. {
  1076. List<AlarmConditionDIParameter> items = new List<AlarmConditionDIParameter>();
  1077. if (string.IsNullOrEmpty(content))
  1078. return items;
  1079. var zoneParas = content.Split('|');
  1080. foreach (var zonePara in zoneParas)
  1081. {
  1082. //1,Air/N2-7 Pressure Too Low,Alert,False,Buzzer|2,N2-1 Pressure Too Low,Alert,False,End
  1083. AlarmConditionDIParameter item = new AlarmConditionDIParameter();
  1084. var array = zonePara.Split(',');
  1085. if (array.Length > 4)
  1086. {
  1087. item.Name = array[1];
  1088. item.IsAlarm = array[2].ToLower() == "alarm";
  1089. bool.TryParse(array[3], out bool isEnable);
  1090. item.IsEnable = isEnable;
  1091. item.Command = array[4];
  1092. }
  1093. items.Add(item);
  1094. }
  1095. return items;
  1096. }
  1097. class AlarmConditionChecker
  1098. {
  1099. public FurnaceRT.Devices.IoHeater Heater { get; set; }
  1100. public FurnaceRT.Devices.IoAPC APC { get; set; }
  1101. public FurnaceRT.Equipments.PMs.Devices.IoMFC MFC { get; set; }
  1102. public string AUXIOName { get; set; }
  1103. public int AUXIndex { get; set; }
  1104. public string Name { get; set; }
  1105. public ToleranceChecker ToleranceCheckerWarning { get; set; }
  1106. public ToleranceChecker ToleranceCheckerAlarm { get; set; }
  1107. public AlarmConditionAIParameter Parameter { get; set; }
  1108. public AlarmConditionDIParameter DIParameter { get; set; }
  1109. public Stopwatch DelayTimer { get; set; }//N秒过后才检测
  1110. public FilterChecker FilterCheckerAlarm { get; set; }
  1111. }
  1112. class AlarmConditionTableParameter
  1113. {
  1114. public int No { get; set; }
  1115. public string Name { get; set; }
  1116. public List<AlarmConditionAIParameter> HeaterParameterLst { get; set; }
  1117. public List<AlarmConditionAIParameter> MFCParameterLst { get; set; }
  1118. public List<AlarmConditionAIParameter> APCParameterLst { get; set; }
  1119. public List<AlarmConditionAIParameter> AUXParameterLst { get; set; }
  1120. public List<AlarmConditionDIParameter> InterlockParameterLst { get; set; }
  1121. }
  1122. class AlarmConditionAIParameter
  1123. {
  1124. //类似AI的
  1125. public string Name { get; set; }
  1126. public string Unit { get; set; }
  1127. public string DataPoll { get; set; }
  1128. public float WarningHigh { get; set; }
  1129. public float WarningLow { get; set; }
  1130. public float WarningTime { get; set; }
  1131. public string WarningCommand { get; set; }
  1132. public bool IsWarningEnable { get; set; }
  1133. public float AlarmHigh { get; set; }
  1134. public float AlarmLow { get; set; }
  1135. public float AlarmTime { get; set; }
  1136. public string AlarmCommand { get; set; }
  1137. public bool IsAlarmEnable { get; set; }
  1138. public float WarningDelayDetectTimeS { get; set; } = 0;//N秒过后才检测
  1139. public float AlarmDelayDetectTimeS { get; set; } = 0;//N秒过后才检测
  1140. public AlarmConditionAIParameter Clone(AlarmConditionAIParameter source)
  1141. {
  1142. AlarmConditionAIParameter clone = new AlarmConditionAIParameter();
  1143. clone.Name = source.Name;
  1144. clone.Unit = source.Unit;
  1145. clone.DataPoll = source.DataPoll;
  1146. clone.WarningHigh = source.WarningHigh;
  1147. clone.WarningLow = source.WarningLow;
  1148. clone.WarningTime = source.WarningTime;
  1149. clone.WarningCommand = source.WarningCommand;
  1150. clone.IsWarningEnable = source.IsWarningEnable;
  1151. clone.AlarmHigh = source.AlarmHigh;
  1152. clone.AlarmLow = source.AlarmLow;
  1153. clone.AlarmTime = source.AlarmTime;
  1154. clone.AlarmCommand = source.AlarmCommand;
  1155. clone.IsAlarmEnable = source.IsAlarmEnable;
  1156. return clone;
  1157. }
  1158. }
  1159. class AlarmConditionDIParameter
  1160. {
  1161. //类似DI的
  1162. public string Name { get; set; }
  1163. public string DataPoll { get; set; }
  1164. public bool IsAlarm { get; set; }
  1165. public bool IsEnable { get; set; }
  1166. public string Command { get; set; }
  1167. }
  1168. class AlarmConditionBoatParameter
  1169. {
  1170. //Boat load,unload温度判断
  1171. public string Name { get; set; }
  1172. public string DataPoll { get; set; }
  1173. public bool IsAlarm { get; set; }
  1174. public bool IsEnable { get; set; }
  1175. public float AlarmHighLimit { get; set; }
  1176. }
  1177. }
  1178. }