OCRReaderBase.cs 19 KB

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  1. using Aitex.Core.Common;
  2. using Aitex.Core.RT.DataCenter;
  3. using Aitex.Core.RT.Device;
  4. using Aitex.Core.RT.Event;
  5. using Aitex.Core.RT.Fsm;
  6. using Aitex.Core.RT.OperationCenter;
  7. using Aitex.Sorter.Common;
  8. using MECF.Framework.Common.DBCore;
  9. using MECF.Framework.Common.Equipment;
  10. using MECF.Framework.Common.Event;
  11. using MECF.Framework.Common.SubstrateTrackings;
  12. using System;
  13. using System.Collections.Generic;
  14. using System.Linq;
  15. using System.Text;
  16. using System.Threading.Tasks;
  17. namespace MECF.Framework.RT.EquipmentLibrary.HardwareUnits.OcrReaders
  18. {
  19. public abstract class OCRReaderBaseDevice : Entity, IDevice, IEntity
  20. {
  21. public OCRReaderBaseDevice(string module,string name):base()
  22. {
  23. Module = module;
  24. Name = name;
  25. InitializeOCRReader();
  26. }
  27. public ModuleName InstalledModule { get; set; }
  28. public event Action<bool> ActionDone;
  29. public event Action<string, AlarmEventItem> OnDeviceAlarmStateChanged;
  30. public bool IsBusy = false;
  31. public OCRReaderStateEnum DeviceState => (OCRReaderStateEnum)fsm.State;
  32. public string CurrentJobName { get; set; }
  33. public bool IsReadLaserMark1 { get; set; }
  34. public string LaserMark1 { get; set; } = "";
  35. public string LaserMark1Score { get; set; } = "";
  36. public string LaserMark1ReadTime { get; set; } = string.Empty;
  37. public string LaserMark2 { get; set; } = "";
  38. public string LaserMark2Score { get; set; } = "";
  39. public string LaserMark2ReadTime { get; set; } = string.Empty;
  40. public string CurrentLaserMark { get; set; } = "";
  41. public string CurrentLaserMarkOnWafer
  42. {
  43. get
  44. {
  45. if (WaferManager.Instance.CheckHasWafer(ModuleName.Aligner, 0))
  46. return CurrentLaserMark;
  47. return "";
  48. }
  49. }
  50. public virtual string CurrentImageFileName
  51. {
  52. get; set;
  53. } = "";
  54. public DateTime StartReadTime { get; private set; }
  55. public int TimeLimitForRead { get; set; } = 300;
  56. public List<string> JobFileList { get; set; }
  57. public bool ReadOK { get; set; }
  58. public string AlarmWIDReadTimeout { get => Name.ToString() + "WIDReadTimeout"; }
  59. public string AlarmWIDLostCommunication { get => Name.ToString() + "WIDLostCommunication"; }
  60. public string AlarmWIDLoadJobFail { get => Name.ToString() + "WIDLoadJobFail"; }
  61. public string LaserMark1ReadResult { get; set; }
  62. public string LaserMark2ReadResult { get; set; }
  63. public virtual bool IsReady()
  64. {
  65. if (DeviceState != OCRReaderStateEnum.Idle)
  66. return false;
  67. if (IsBusy)
  68. return false;
  69. return true;
  70. }
  71. private void InitializeOCRReader()
  72. {
  73. BuildTransitionTable();
  74. SubscribeDataVariable();
  75. SubscribeOperation();
  76. SubscribeDeviceOperation();
  77. Running = true;
  78. }
  79. private void SubscribeDeviceOperation()
  80. {
  81. DEVICE.Register(string.Format("{0}.{1}", Name, "ReadWaferID"),//DeviceOperationName.ReadWaferID),
  82. (out string reason, int time, object[] param) =>
  83. {
  84. var bLaser = bool.Parse((string)param[0]);
  85. var jobName = (string)param[1];
  86. var ret = ReadWaferID(jobName, bLaser?0:1);
  87. if (ret)
  88. {
  89. reason = string.Format("{0}", Name, "Read Laser Mark.");
  90. return true;
  91. }
  92. else
  93. reason = string.Format("{0}", Name, "Can't read Laser Mark.");
  94. return false;
  95. });
  96. DEVICE.Register(string.Format("{0}.{1}", Name, "ReadLM1"),//DeviceOperationName.ReadWaferID),
  97. (out string reason, int time, object[] param) =>
  98. {
  99. var jobName = (string)param[0];
  100. var ret = ReadWaferID(jobName, 0);
  101. if (ret)
  102. {
  103. reason = string.Format("{0}", Name, "Read Laser Mark.");
  104. return true;
  105. }
  106. else
  107. reason = string.Format("{0}", Name, "Can't read Laser Mark.");
  108. return false;
  109. });
  110. DEVICE.Register(string.Format("{0}.{1}", Name, "ReadLM2"),//DeviceOperationName.ReadWaferID),
  111. (out string reason, int time, object[] param) =>
  112. {
  113. reason = "";
  114. var jobName = (string)param[0];
  115. var ret = ReadWaferID(jobName,1);
  116. if (ret)
  117. {
  118. reason = string.Format("{0}", Name, "Read Laser Mark.");
  119. return true;
  120. }
  121. else
  122. reason = string.Format("{0}", Name, "Can't read Laser Mark.");
  123. return false;
  124. });
  125. DEVICE.Register($"{Name}.RefreshJobList", (out string reason, int time, object[] param) =>
  126. {
  127. reason = "";
  128. return CheckToPostMessage((int)OCRReaderMsg.ReadParameter, new object[] { "JobList" });
  129. });
  130. DEVICE.Register($"{Name}.Reset", (out string reason, int time, object[] param) =>
  131. {
  132. reason = "";
  133. return CheckToPostMessage((int)OCRReaderMsg.Reset, new object[] { "Reset" });
  134. });
  135. DEVICE.Register($"{Name}.ManualSetLaserMark", (out string reason, int time, object[] param) =>
  136. {
  137. reason = "";
  138. CurrentLaserMark = param[0].ToString();
  139. var wafer = WaferManager.Instance.GetWafer(InstalledModule, 0);
  140. if (!wafer.IsEmpty)
  141. {
  142. wafer.LaserMarker = CurrentLaserMark;
  143. Guid guid = Guid.NewGuid();
  144. OCRDataRecorder.OcrReadComplete(guid.ToString(), wafer.WaferID, wafer.OriginStation.ToString(),
  145. wafer.OriginCarrierID ?? "", wafer.OriginSlot.ToString(), "0", "0", true, CurrentLaserMark,
  146. "0", "0");
  147. }
  148. return true;
  149. });
  150. }
  151. private void SubscribeOperation()
  152. {
  153. OP.Subscribe($"{Name}.ReadWaferID", (string cmd, object[] param) =>
  154. {
  155. var bLaser = bool.Parse(param[0].ToString());
  156. var jobName = (string)param[1];
  157. var ret = ReadWaferID(jobName, bLaser ? 0 : 1);
  158. if (!ret)
  159. {
  160. EV.PostWarningLog(Module, $"{Name} can not read laser mark.");
  161. return false;
  162. }
  163. EV.PostInfoLog(Module, $"{Name} start read laser mark");
  164. return true;
  165. });
  166. OP.Subscribe($"{Name}.ReadLM1", (string cmd, object[] param) =>
  167. {
  168. var jobName = (string)param[0];
  169. var ret = ReadWaferID(jobName, 0);
  170. if (ret)
  171. {
  172. return true;
  173. }
  174. return false;
  175. });
  176. OP.Subscribe($"{Name}.RefreshJobList", (string cmd, object[] param) =>
  177. {
  178. return CheckToPostMessage((int)OCRReaderMsg.ReadParameter, new object[] { "JobList" });
  179. });
  180. OP.Subscribe($"{Name}.Reset", (out string reason, int time, object[] param) =>
  181. {
  182. reason = "";
  183. return CheckToPostMessage((int)OCRReaderMsg.Reset, new object[] { "Reset" });
  184. });
  185. }
  186. private void SubscribeDataVariable()
  187. {
  188. DATA.Subscribe(Name, "WIDReaderState", () => DeviceState.ToString());
  189. DATA.Subscribe(Name, "WIDReaderBusy", () => (DeviceState != OCRReaderStateEnum.Idle && DeviceState != OCRReaderStateEnum.Init));
  190. DATA.Subscribe(Name, "WRIDReaderState", () => DeviceState.ToString());
  191. DATA.Subscribe(Name, "WRIDReaderBusy", () => (DeviceState != OCRReaderStateEnum.Idle && DeviceState != OCRReaderStateEnum.Init));
  192. DATA.Subscribe(Name, "LaserMaker1", () => LaserMark1);
  193. DATA.Subscribe(Name, "LaserMaker2", () => LaserMark2);
  194. DATA.Subscribe(Name, "LaserMark1Result", () => LaserMark1ReadResult);
  195. DATA.Subscribe(Name, "LaserMark2Result", () => LaserMark2ReadResult);
  196. DATA.Subscribe(Name, "JobFileList", () => JobFileList);
  197. DATA.Subscribe(Name, "CurrentLaserMark", () => CurrentLaserMarkOnWafer);
  198. DATA.Subscribe(Name, "CurrentImageFileName", () => CurrentImageFileName);
  199. DATA.Subscribe(Name, "CurrentWaferID", () => WaferManager.Instance.GetWafer(InstalledModule, 0).WaferID);
  200. EV.Subscribe(new EventItem("Alarm", AlarmWIDLoadJobFail, $"{Name} WID Reader load job failed.", EventLevel.Alarm, EventType.EventUI_Notify));
  201. EV.Subscribe(new EventItem("Alarm", AlarmWIDLostCommunication, $"{Name} WID Reader lost communication.", EventLevel.Alarm, EventType.EventUI_Notify));
  202. EV.Subscribe(new EventItem("Alarm", AlarmWIDReadTimeout, $"{Name} WID Reader read laser mark timeout.", EventLevel.Alarm, EventType.EventUI_Notify));
  203. }
  204. private void BuildTransitionTable()
  205. {
  206. fsm = new StateMachine<OCRReaderBaseDevice>(Module + Name + ".OCRReaderReaderStateMachine", (int)OCRReaderStateEnum.Init, 50);
  207. AnyStateTransition(OCRReaderMsg.Error, fError, OCRReaderStateEnum.Error);
  208. AnyStateTransition(OCRReaderMsg.Reset, fStartReset, OCRReaderStateEnum.Resetting);
  209. Transition(OCRReaderStateEnum.Resetting, OCRReaderMsg.ActionDone, fResetComplete, OCRReaderStateEnum.Idle);
  210. Transition(OCRReaderStateEnum.Resetting, OCRReaderMsg.ResetComplete, fResetComplete, OCRReaderStateEnum.Idle);
  211. Transition(OCRReaderStateEnum.Resetting, FSM_MSG.TIMER, fMonitorReset, OCRReaderStateEnum.Idle);
  212. Transition(OCRReaderStateEnum.Init, OCRReaderMsg.StartInit, fStartInit, OCRReaderStateEnum.Initializing);
  213. Transition(OCRReaderStateEnum.Initializing, OCRReaderMsg.InitComplete, fInitComplete, OCRReaderStateEnum.Initializing);
  214. Transition(OCRReaderStateEnum.Initializing, OCRReaderMsg.ActionDone, fInitComplete, OCRReaderStateEnum.Idle);
  215. Transition(OCRReaderStateEnum.Initializing, FSM_MSG.TIMER, fMonitorInit, OCRReaderStateEnum.Idle);
  216. Transition(OCRReaderStateEnum.Error, OCRReaderMsg.Clear, fStartClear, OCRReaderStateEnum.Idle);
  217. Transition(OCRReaderStateEnum.Idle, OCRReaderMsg.SetParameter, fStartSetParameter, OCRReaderStateEnum.SetParameter);
  218. Transition(OCRReaderStateEnum.SetParameter, OCRReaderMsg.SetComplete, fSetParameterComplete, OCRReaderStateEnum.SetParameter);
  219. Transition(OCRReaderStateEnum.SetParameter, OCRReaderMsg.ActionDone, fSetParameterComplete, OCRReaderStateEnum.SetParameter);
  220. Transition(OCRReaderStateEnum.Idle, OCRReaderMsg.ReadParameter, fStartReadParameter, OCRReaderStateEnum.ReadParameter);
  221. Transition(OCRReaderStateEnum.ReadParameter, OCRReaderMsg.ReadParaComplete, fReadParameterComplete, OCRReaderStateEnum.Idle);
  222. Transition(OCRReaderStateEnum.ReadParameter, OCRReaderMsg.ActionDone, fReadParameterComplete, OCRReaderStateEnum.Idle);
  223. Transition(OCRReaderStateEnum.ReadParameter, FSM_MSG.TIMER, fMonitorReadParameter, OCRReaderStateEnum.Idle);
  224. Transition(OCRReaderStateEnum.Idle, OCRReaderMsg.ReadWaferID, fStartReadWaferID, OCRReaderStateEnum.ReadWaferID);
  225. Transition(OCRReaderStateEnum.ReadWaferID, OCRReaderMsg.ReadCarrierIDComplete, fReadWaferIDComplete, OCRReaderStateEnum.Idle);
  226. Transition(OCRReaderStateEnum.ReadWaferID, OCRReaderMsg.ActionDone, fReadWaferIDComplete, OCRReaderStateEnum.Idle);
  227. Transition(OCRReaderStateEnum.ReadWaferID, FSM_MSG.TIMER, fMonitorReading, OCRReaderStateEnum.Idle);
  228. Transition(OCRReaderStateEnum.Idle, OCRReaderMsg.SavePicture, fStartSavePicture, OCRReaderStateEnum.SavingPicture);
  229. Transition(OCRReaderStateEnum.SavingPicture, OCRReaderMsg.SavePictureComplete, fSavePictureComplete, OCRReaderStateEnum.Idle);
  230. Transition(OCRReaderStateEnum.SavingPicture, OCRReaderMsg.ActionDone, fSavePictureComplete, OCRReaderStateEnum.Idle);
  231. Transition(OCRReaderStateEnum.SavingPicture, FSM_MSG.TIMER, fMonitorSavingPicture, OCRReaderStateEnum.Idle);
  232. }
  233. protected virtual void OnWaferIDRead(string wid, string score, string readtime)
  234. {
  235. EV.PostInfoLog(Name, $"{Name} read laser mark successfully,ID:{wid},score:{score},read time:{readtime}.");
  236. CheckToPostMessage((int)OCRReaderMsg.ReadCarrierIDComplete, null);
  237. }
  238. protected virtual bool fMonitorSavingPicture(object[] param)
  239. {
  240. return false;
  241. }
  242. protected virtual bool fMonitorReading(object[] param)
  243. {
  244. if (DateTime.Now - StartReadTime > TimeSpan.FromSeconds((double)TimeLimitForRead))
  245. {
  246. OnError(AlarmWIDReadTimeout);
  247. }
  248. return false;
  249. }
  250. protected virtual bool fMonitorReadParameter(object[] param)
  251. {
  252. return false;
  253. }
  254. protected virtual bool fSavePictureComplete(object[] param)
  255. {
  256. return true; ;
  257. }
  258. protected abstract bool fStartSavePicture(object[] param);
  259. protected virtual bool fError(object[] param)
  260. {
  261. return true;
  262. }
  263. protected abstract bool fStartReset(object[] param);
  264. protected virtual bool fResetComplete(object[] param)
  265. {
  266. return true;
  267. }
  268. protected virtual bool fMonitorReset(object[] param)
  269. {
  270. return true;
  271. }
  272. protected abstract bool fStartInit(object[] param);
  273. protected virtual bool fInitComplete(object[] param)
  274. {
  275. return true;
  276. }
  277. protected virtual bool fMonitorInit(object[] param)
  278. {
  279. return true;
  280. }
  281. protected virtual bool fStartClear(object[] param)
  282. {
  283. return true;
  284. }
  285. protected abstract bool fStartSetParameter(object[] param);
  286. protected virtual bool fSetParameterComplete(object[] param)
  287. {
  288. return true;
  289. }
  290. protected abstract bool fStartReadParameter(object[] param);
  291. protected virtual bool fReadParameterComplete(object[] param)
  292. {
  293. return true;
  294. }
  295. protected abstract bool fStartReadWaferID(object[] param);
  296. protected virtual bool fReadWaferIDComplete(object[] param)
  297. {
  298. return true;
  299. }
  300. public virtual bool ReadWaferID(string jobname,int lasermarkindex=0)
  301. {
  302. StartReadTime = DateTime.Now;
  303. CurrentJobName = jobname;
  304. return CheckToPostMessage((int)OCRReaderMsg.ReadWaferID, new object[] { jobname, lasermarkindex });
  305. }
  306. public abstract string[] GetJobFileList();
  307. public bool SavePicture(string path = "",string filename = "")
  308. {
  309. return CheckToPostMessage((int)OCRReaderMsg.SavePicture, new object[] { "SavePicture", path, filename });
  310. }
  311. protected override bool Init()
  312. {
  313. return base.Init();
  314. }
  315. public virtual void Monitor()
  316. {
  317. return;
  318. }
  319. public virtual void Reset()
  320. {
  321. }
  322. public virtual bool OnActionDone(object[] param)
  323. {
  324. IsBusy = false;
  325. CheckToPostMessage((int)OCRReaderMsg.ActionDone, new object[] { "ActionDone" });
  326. if (ActionDone != null)
  327. ActionDone(true);
  328. return true;
  329. }
  330. public void OnActionDone(bool result)
  331. {
  332. if (ActionDone != null)
  333. ActionDone(result);
  334. }
  335. public virtual bool OnError(string errorMsg)
  336. {
  337. EV.PostAlarmLog(Module, $"{Name} occured error:{errorMsg}");
  338. return CheckToPostMessage((int)OCRReaderMsg.Error, null);
  339. }
  340. public bool CheckToPostMessage(int msg, params object[] args)
  341. {
  342. if (!fsm.FindTransition(fsm.State, msg))
  343. {
  344. EV.PostWarningLog(Name, $"{Name} is in { (OCRReaderStateEnum)fsm.State} state,can not do {(OCRReaderMsg)msg}");
  345. return false;
  346. }
  347. if ((OCRReaderMsg)msg == OCRReaderMsg.Reset || (OCRReaderMsg)msg == OCRReaderMsg.ReadParameter ||
  348. (OCRReaderMsg)msg == OCRReaderMsg.ReadWaferID || (OCRReaderMsg)msg == OCRReaderMsg.SavePicture ||
  349. (OCRReaderMsg)msg == OCRReaderMsg.SetParameter || (OCRReaderMsg)msg == OCRReaderMsg.StartInit)
  350. IsBusy = true;
  351. else
  352. IsBusy = false;
  353. fsm.PostMsg(msg, args);
  354. return true;
  355. }
  356. public bool Check(int msg, out string reason, params object[] args)
  357. {
  358. if (!fsm.FindTransition(fsm.State, msg))
  359. {
  360. reason = String.Format("{0} is in {1} state,can not do {2}", Name, (OCRReaderStateEnum)fsm.State, (OCRReaderMsg)msg);
  361. return false;
  362. }
  363. reason = "";
  364. return true;
  365. }
  366. public virtual bool Error
  367. {
  368. get;
  369. }
  370. public string Module { get ; set ; }
  371. public string Name { get; set ; }
  372. public bool HasAlarm { get; set; }
  373. }
  374. public enum OCRReaderStateEnum
  375. {
  376. Undefined = 0,
  377. Init,
  378. Initializing,
  379. Idle,
  380. SetParameter,
  381. ReadParameter,
  382. ReadWaferID,
  383. SavingPicture,
  384. Error,
  385. Resetting,
  386. }
  387. public enum OCRReaderMsg
  388. {
  389. Reset,
  390. ResetComplete,
  391. Clear,
  392. StartInit,
  393. InitComplete,
  394. SetParameter,
  395. SetComplete,
  396. ReadParameter,
  397. ReadParaComplete,
  398. ReadWaferID,
  399. ReadCarrierIDComplete,
  400. SavePicture,
  401. SavePictureComplete,
  402. ActionDone,
  403. Error,
  404. }
  405. }