PMAlarmCondition.cs 62 KB

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  1. using Aitex.Core.Common.DeviceData;
  2. using Aitex.Core.RT.DataCenter;
  3. using Aitex.Core.RT.Device.Unit;
  4. using Aitex.Core.RT.Event;
  5. using Aitex.Core.RT.IOCore;
  6. using Aitex.Core.RT.Log;
  7. using Aitex.Core.RT.OperationCenter;
  8. using Aitex.Core.RT.ParameterCenter;
  9. using Aitex.Core.RT.SCCore;
  10. using Aitex.Core.RT.Tolerance;
  11. using Aitex.Core.Util;
  12. using FurnaceRT.Equipments.PMs.RecipeExecutions;
  13. using FurnaceRT.Equipments.Systems;
  14. using MECF.Framework.Common.Equipment;
  15. using MECF.Framework.Common.Event;
  16. using MECF.Framework.Common.OperationCenter;
  17. using System;
  18. using System.Collections;
  19. using System.Collections.Generic;
  20. using System.Diagnostics;
  21. using System.Linq;
  22. using System.Xml;
  23. namespace FurnaceRT.Equipments.PMs
  24. {
  25. public partial class PMModule
  26. {
  27. private string _currentAlarmConditionFileName;
  28. private int _currentAlarmConditionIndex;
  29. private Dictionary<int, AlarmConditionTableParameter> _alarmConditionDic;
  30. private List<AlarmConditionChecker> _heaterChecker;
  31. private List<AlarmConditionChecker> _mfcChecker;
  32. private List<AlarmConditionChecker> _apcChecker;
  33. private List<AlarmConditionChecker> _auxChecker;
  34. private object _alarmConditionLocker = new object();
  35. private bool _isAlarmConditionHasRecipeCommand;//End,Reset,Hold,JumpStep,CallAlarmRecipe,CallAbortRecipe
  36. private Dictionary<string, string> _hardwareInterlockAlarmConditionDic;
  37. private Dictionary<string, string> _clnAlarmConditionDic;
  38. private AlarmEventItem _lastAlarmInAlarmCondition;
  39. private void SetAlarmConditionTableIndex(int index)
  40. {
  41. if (_alarmConditionDic == null)
  42. return;
  43. var ret = _alarmConditionDic.TryGetValue(index, out var currentParameter);
  44. if (!ret)
  45. return;
  46. _currentAlarmConditionIndex = index;
  47. SC.SetItemValueFromString("PM1.AlarmConditionIndex", index.ToString());
  48. //ResetAlarmCondition();
  49. for (int i = 0; i < _heaterChecker.Count; i++)
  50. {
  51. var checker = _heaterChecker[i];
  52. //checker.Parameter = checker.Parameter.Clone(currentParameter.HeaterParameterLst.Find(x => x.Name == checker.Heater.Display));
  53. checker.Parameter = currentParameter.HeaterParameterLst[i];
  54. //checker.ToleranceCheckerWarning.Reset(checker.Parameter.WarningTime);
  55. //checker.ToleranceCheckerAlarm.Reset(checker.Parameter.AlarmTime);
  56. }
  57. for (int i = 0; i < _mfcChecker.Count && i < currentParameter.MFCParameterLst.Count; i++)
  58. {
  59. var checker = _mfcChecker[i];
  60. checker.Parameter = currentParameter.MFCParameterLst[i];
  61. }
  62. for (int i = 0; i < _apcChecker.Count && i < currentParameter.APCParameterLst.Count; i++)
  63. {
  64. var checker = _apcChecker[i];
  65. checker.Parameter = currentParameter.APCParameterLst[i];
  66. }
  67. for (int i = 0; i < _auxChecker.Count && i < currentParameter.AUXParameterLst.Count; i++)
  68. {
  69. var checker = _auxChecker[i];
  70. checker.Parameter = currentParameter.AUXParameterLst[i];
  71. }
  72. }
  73. public void ResetAlarmCondition()
  74. {
  75. for (int i = 0; i < _heaterChecker.Count; i++)
  76. {
  77. var checker = _heaterChecker[i];
  78. checker.ToleranceCheckerWarning.RST = true;
  79. checker.ToleranceCheckerAlarm.RST = true;
  80. checker?.DelayTimer.Restart();
  81. }
  82. for (int i = 0; i < _mfcChecker.Count; i++)
  83. {
  84. var checker = _mfcChecker[i];
  85. checker.ToleranceCheckerWarning.RST = true;
  86. checker.ToleranceCheckerAlarm.RST = true;
  87. checker?.DelayTimer.Restart();
  88. }
  89. for (int i = 0; i < _apcChecker.Count; i++)
  90. {
  91. var checker = _apcChecker[i];
  92. checker.ToleranceCheckerWarning.RST = true;
  93. checker.ToleranceCheckerAlarm.RST = true;
  94. checker?.DelayTimer.Restart();
  95. }
  96. for (int i = 0; i < _auxChecker.Count; i++)
  97. {
  98. var checker = _auxChecker[i];
  99. checker.ToleranceCheckerWarning.RST = true;
  100. checker.ToleranceCheckerAlarm.RST = true;
  101. checker?.DelayTimer.Restart();
  102. }
  103. }
  104. private void InitAlarmConditionChecker()
  105. {
  106. InitHeaterChecker();
  107. InitMFCChecker();
  108. InitAPCChecker();
  109. InitAUXChecker();
  110. _hardwareInterlockAlarmConditionDic = new Dictionary<string, string>()
  111. {
  112. {"AlarmSignalOPBoxPS11Out1", "Air/N2-7 Pressure Too Low"},//deviceModel的名称和AlarmCondition ParameterFormat.xml的名称
  113. {"AlarmSignalGLBoxPG1CNT1Alarm", "N2-1 Pressure Too Low"},
  114. {"AlarmSignalGLBoxPG1CNT2Alarm", "N2-1 Pressure Too High"},
  115. {"AlarmSignalGLBoxPG2CNT1Alarm", "SiH2Cl2 Pressure Too Low"},
  116. {"AlarmSignalGLBoxPG2CNT2Alarm", "SiH2Cl2 Pressure Too High"},
  117. {"AlarmSignalGLBoxPG3CNT1Alarm", "NH3-1 Pressure To Low"},
  118. {"AlarmSignalGLBoxPG3CNT2Alarm", "NH3-1 Pressure Too High"},
  119. {"AlarmSignalGLBoxPG4CNT1Alarm", "NH3-2 Pressure Too Low"},
  120. {"AlarmSignalGLBoxPG4CNT2Alarm", "NH3-2 Pressure Too High"},
  121. {"AlarmSignalGLBoxPG5CNT1Alarm", "N2-2 Pressure Too Low"},
  122. {"AlarmSignalGLBoxPG5CNT2Alarm", "N2-2 Pressure Too High"},
  123. {"AlarmSignalGLBoxPG6CNT1Alarm", "20% F2/N2 Pressure Too Low"},
  124. {"AlarmSignalGLBoxPG6CNT2Alarm", "20% F2/N2 Pressure Too High"},
  125. {"AlarmSignalPG12OUT1", "N2-8-1 Pressure Too Low"},
  126. {"AlarmSignalPG12OUT2", "N2-8-1 Pressure Too High"},
  127. {"AlarmSignalPG13OUT1", "N2-8-2 Pressure Too Low"},
  128. {"AlarmSignalPS14OUT1", "O.PRS-PS14 Pressure Too High"},
  129. {"AlarmSignalPS14OUT2", "O.PRS-PS14 Pressure Too High"},
  130. {"AlarmSignalN2PurgeBOXPG16CNT1", "N2-6 Pressure Too Low"},
  131. {"AlarmSignalN2PurgeBOXPG70CNT2", "N2-70 Pressure Too Low"},
  132. {"AlarmSignalPS17ValueLowLimitAlarm", "Air/N2-1 Pressure Too Low"},
  133. {"AlarmSignalHeatingExhaust1stAlarmMS1", "Heater Exhaust Pressure Too Low"},
  134. {"AlarmSignalScavengeExhaust1stAlarmMS3", "Scavenge Exhaust Pressure Too Low"},
  135. {"AlarmSignalValveBoxExhaust1stAlarmMS4", "ValveBox Exhaust Pressure Too Low"},
  136. {"AlarmSignalGasBoxExhaust1stAlarmMS2", "GasBox Exhaust Pressure Too Low"},
  137. {"AlarmSignalLAExhaust1stAlarmMS7", "LA Exhaust Pressure Too Low"},
  138. {"AlarmSignalRHC1stAlarmMS8", "RHC Exhaust Pressure Too Low"},
  139. {"AlarmSignalLoadingAreaExhaust1stAlarmMS5", "Loading Area Exhaust Abnormal"},
  140. {"AlarmSignalFrontBodyExhaust1stAlarmMS6", "FrontBody Exhaust Pressure Too Low"},
  141. {"AlarmSignalMainFurnaceCellingTS306", "TEMP1 HTR Abnormal"},
  142. {"AlarmSignalT101TempStatus", "TEMP3 TR1 Abnormal"},
  143. {"AlarmSignalT102TempStatus", "TEMP4 TR2 Abnormal"},
  144. {"AlarmSignalT103TempStatus", "TEMP5 TR3 Abnormal"},
  145. {"AlarmSignalMagneticFluidLeak", "Magnetic Water Leak"},
  146. {"AlarmSignalCoolingWaterLeak", "Cooling Water Leak"},
  147. {"AlarmSignalFBFrontDoorSwitch", "Front Panel Abnormal"},
  148. {"AlarmSignalFilterBox1DoorSwitch", "Filter Box Cover Abnormal"},
  149. {"AlarmSignalLABacksideDoorSwitch", "Transfer Room Panel Abnormal"},
  150. {"AlarmSignalHeaterRoomSWS11S12", "Heater Room Panel Abnormal"},
  151. {"AlarmSignalGasBoxLowerDoorSW", "GasBox Lower Door Abnormal"},
  152. {"AlarmSignalGasBoxUpperDoorSW", "GasBox Upper Door Abnormal"},
  153. {"AlarmSignalRHCTS305", "RHC Abnormal Radiator"},
  154. {"AlarmSignalRHCFlowAlarmFL901", "RHC Flow Abnormal"},
  155. {"AlarmSignalCoolingWaterFlowAlarmOfFurnaceFL902", "Cooling Water Flow Of Furnace Abnormal"},
  156. {"AlarmSignalCoolingWaterFlowAlarmOfShuttleFL903", "Cooling Water Flow Of Shuttle Abnormal"},
  157. {"AlarmSignalCoolingWaterFlowAlarmOfBoatRotationFL904", "Cooling Water Flow Of BoatRotation Abnormal"},
  158. {"AlarmSignalCoolingWaterFlowAlarmOfFlangeFL905", "Cooling Water Flow Of Flange Abnormal"},
  159. {"AlarmSignalCoolingWaterFlowAlarmOfLoadingAreaFL906", "Cooling Water Flow Of Loading Area Abnormal"},
  160. {"AlarmSignalRFAlarm", "RF Alarm"},
  161. {"AlarmSignalAirFlowFL70", "RF N2 Flow Abnormal"},
  162. {"AlarmSignalAirFlowFL71", "RF N2 Flow Abnormal"},
  163. {"AlarmSignalFilterBox1Fan1Alarm", "Filter Box Fan Abnormal"},
  164. {"AlarmSignalFilterBox1Fan2Alarm", "Filter Box Fan Abnormal"},
  165. {"AlarmSignalHCLGasLeak1stAlarm", "SiH2CL2 Gas Leak"},
  166. {"AlarmSignalHCLGasLeak2ndAlarm", "SiH2CL2 Gas Leak"},
  167. {"AlarmSignalNH3GasLeak1stAlarm", "NH3 Gas Leak"},
  168. {"AlarmSignalNH3GasLeak2ndAlarm", "NH3 Gas Leak"},
  169. {"AlarmSignalF2GasLeak1stAlarm", "F2 Gas Leak"},
  170. {"AlarmSignalF2GasLeak2ndAlarm", "F2 Gas Leak"},
  171. {"AlarmSignalGasLeakFault", "Gas Leak Fault"},
  172. //{"AlarmSignalFurnaceMainCircuitBreakerStatusMonitor", "Heater Power Down"},
  173. {"AlarmSignalVaccumPumpWarning", "Vacuum Pump Warning"},
  174. {"AlarmSignalVaccumPumpAlarm", "Vacuum Pump Alarm"},
  175. {"AlarmSignalPS13HStatus", "O.PRS Too High"},
  176. {"AlarmSignalPS13LStatus", "CK.PRS Too Low"},
  177. {"AlarmSignalDG1Output1", "P.CNT Pressure NG"},
  178. {"AlarmSignalDG1Output2", "P.CNT Pressure NG"},
  179. {"AlarmSignalAV91_1RHCAirInOpened", "RHC.DMR Abnormal"},
  180. {"AlarmSignalAV91_2RHCAirInOpened", "RHC.DMR Abnormal"},
  181. {"AlarmSignalAV91_3RHCAirInOpened", "RHC.DMR Abnormal"},
  182. {"AlarmSignalAV91_4RHCAirInOpened", "RHC.DMR Abnormal"},
  183. {"AlarmSignalBlowerPower", "BlowerPower Overload"},
  184. {"AlarmSignalRFSetPowerReached", "RF Output Abnormal"},
  185. {"AlarmSignalN2FlowInFOUPAbnormal", "N2 Flow in FOUP Abnormal"},
  186. {"AlarmSignalCapHeaterAbnormal", "Cap Heater Abnormal"},
  187. {"AlarmSignalHeaterUOverTemp", "Tube Heater OverTemp"},
  188. {"AlarmSignalHeaterCUOverTemp", "Tube Heater OverTemp"},
  189. {"AlarmSignalHeaterCOverTemp", "Tube Heater OverTemp"},
  190. {"AlarmSignalHeaterCLOverTemp", "Tube Heater OverTemp"},
  191. {"AlarmSignalHeaterLOverTemp", "Tube Heater OverTemp"},
  192. {"InterlockAlarm", "Valve Interlock"},
  193. {"GasLine1AlarmSignalTempOutRange", "temp range alarm"},
  194. {"GasLine2AlarmSignalTempOutRange", "temp range alarm"},
  195. {"GasLine3AlarmSignalTempOutRange", "temp range alarm"},
  196. {"GasLine4AlarmSignalTempOutRange", "temp range alarm"},
  197. {"GasLine5AlarmSignalTempOutRange", "temp range alarm"},
  198. {"GasLine6AlarmSignalTempOutRange", "temp range alarm"},
  199. {"GasLine7AlarmSignalTempOutRange", "temp range alarm"},
  200. {"GasLine1AlarmSignalCLN", "CLN alarm"},
  201. {"GasLine2AlarmSignalCLN", "CLN alarm"},
  202. {"GasLine3AlarmSignalCLN", "CLN alarm"},
  203. {"GasLine4AlarmSignalCLN", "CLN alarm"},
  204. {"GasLine5AlarmSignalCLN", "CLN alarm"},
  205. {"GasLine6AlarmSignalCLN", "CLN alarm"},
  206. {"GasLine7AlarmSignalCLN", "CLN alarm"},
  207. };
  208. _clnAlarmConditionDic = new Dictionary<string, string>()
  209. {
  210. {"AlarmSignalOPBoxPS11Out1", "temp range warning"},//deviceModel的名称和AlarmCondition ParameterFormat.xml的名称
  211. {"AlarmSignalTempOutRange", "temp range alarm"},
  212. {"AlarmSignalGLBoxPG1CNT2Alarm", "CLN warning"},
  213. {"AlarmSignalCLN", "CLN alarm"},
  214. };
  215. if (!string.IsNullOrEmpty(SC.GetStringValue("PM1.AlarmCondition")))
  216. {
  217. InitAlarmCondition(SC.GetStringValue("PM1.AlarmCondition"));
  218. int.TryParse(SC.GetStringValue("PM1.AlarmConditionIndex"), out int index);
  219. SetAlarmConditionTableIndex(index);
  220. }
  221. }
  222. private void InitAUXChecker()
  223. {
  224. _auxChecker = new List<AlarmConditionChecker>();
  225. for (int index = 0; index < 512; index++)
  226. {
  227. if (!SC.ContainsItem($"PM1.RecipeEditParameter.AUX.{index}.AI"))
  228. continue;
  229. var checker = new AlarmConditionChecker()
  230. {
  231. AUXIOName = SC.GetStringValue($"PM1.RecipeEditParameter.AUX.{index}.AI"),
  232. AUXIndex = index,
  233. ToleranceCheckerWarning = new ToleranceChecker(),
  234. ToleranceCheckerAlarm = new ToleranceChecker(),
  235. Parameter = new AlarmConditionAIParameter(),
  236. DelayTimer = new Stopwatch(),
  237. };
  238. _auxChecker.Add(checker);
  239. }
  240. }
  241. private void InitAPCChecker()
  242. {
  243. _apcChecker = new List<AlarmConditionChecker>()
  244. {
  245. new AlarmConditionChecker()
  246. {
  247. APC = APC,
  248. ToleranceCheckerWarning = new ToleranceChecker(),
  249. ToleranceCheckerAlarm = new ToleranceChecker(),
  250. Parameter = new AlarmConditionAIParameter(),
  251. DelayTimer = new Stopwatch(),
  252. },
  253. new AlarmConditionChecker()
  254. {
  255. APC = APC,
  256. ToleranceCheckerWarning = new ToleranceChecker(),
  257. ToleranceCheckerAlarm = new ToleranceChecker(),
  258. Parameter = new AlarmConditionAIParameter(),
  259. DelayTimer = new Stopwatch(),
  260. },
  261. new AlarmConditionChecker()
  262. {
  263. APC = APC,
  264. ToleranceCheckerWarning = new ToleranceChecker(),
  265. ToleranceCheckerAlarm = new ToleranceChecker(),
  266. Parameter = new AlarmConditionAIParameter(),
  267. DelayTimer = new Stopwatch(),
  268. },
  269. };
  270. }
  271. private void InitMFCChecker()
  272. {
  273. _mfcChecker = new List<AlarmConditionChecker>()
  274. {
  275. new AlarmConditionChecker()
  276. {
  277. MFC = MFC1,
  278. ToleranceCheckerWarning = new ToleranceChecker(),
  279. ToleranceCheckerAlarm = new ToleranceChecker(),
  280. Parameter = new AlarmConditionAIParameter(),
  281. DelayTimer = new Stopwatch(),
  282. },
  283. new AlarmConditionChecker()
  284. {
  285. MFC = MFC2,
  286. ToleranceCheckerWarning = new ToleranceChecker(),
  287. ToleranceCheckerAlarm = new ToleranceChecker(),
  288. Parameter = new AlarmConditionAIParameter(),
  289. DelayTimer = new Stopwatch(),
  290. },
  291. new AlarmConditionChecker()
  292. {
  293. MFC = MFC3,
  294. ToleranceCheckerWarning = new ToleranceChecker(),
  295. ToleranceCheckerAlarm = new ToleranceChecker(),
  296. Parameter = new AlarmConditionAIParameter(),
  297. DelayTimer = new Stopwatch(),
  298. },
  299. new AlarmConditionChecker()
  300. {
  301. MFC = MFC4,
  302. ToleranceCheckerWarning = new ToleranceChecker(),
  303. ToleranceCheckerAlarm = new ToleranceChecker(),
  304. Parameter = new AlarmConditionAIParameter(),
  305. DelayTimer = new Stopwatch(),
  306. },
  307. new AlarmConditionChecker()
  308. {
  309. MFC = MFC5,
  310. ToleranceCheckerWarning = new ToleranceChecker(),
  311. ToleranceCheckerAlarm = new ToleranceChecker(),
  312. Parameter = new AlarmConditionAIParameter(),
  313. DelayTimer = new Stopwatch(),
  314. },
  315. new AlarmConditionChecker()
  316. {
  317. MFC = MFC6,
  318. ToleranceCheckerWarning = new ToleranceChecker(),
  319. ToleranceCheckerAlarm = new ToleranceChecker(),
  320. Parameter = new AlarmConditionAIParameter(),
  321. DelayTimer = new Stopwatch(),
  322. },
  323. new AlarmConditionChecker()
  324. {
  325. MFC = MFC7,
  326. ToleranceCheckerWarning = new ToleranceChecker(),
  327. ToleranceCheckerAlarm = new ToleranceChecker(),
  328. Parameter = new AlarmConditionAIParameter(),
  329. DelayTimer = new Stopwatch(),
  330. },
  331. new AlarmConditionChecker()
  332. {
  333. MFC = MFC8,
  334. ToleranceCheckerWarning = new ToleranceChecker(),
  335. ToleranceCheckerAlarm = new ToleranceChecker(),
  336. Parameter = new AlarmConditionAIParameter(),
  337. DelayTimer = new Stopwatch(),
  338. },
  339. new AlarmConditionChecker()
  340. {
  341. MFC = MFC9,
  342. ToleranceCheckerWarning = new ToleranceChecker(),
  343. ToleranceCheckerAlarm = new ToleranceChecker(),
  344. Parameter = new AlarmConditionAIParameter(),
  345. DelayTimer = new Stopwatch(),
  346. },
  347. new AlarmConditionChecker()
  348. {
  349. MFC = MFC10,
  350. ToleranceCheckerWarning = new ToleranceChecker(),
  351. ToleranceCheckerAlarm = new ToleranceChecker(),
  352. Parameter = new AlarmConditionAIParameter(),
  353. DelayTimer = new Stopwatch(),
  354. },
  355. new AlarmConditionChecker()
  356. {
  357. MFC = MFC11,
  358. ToleranceCheckerWarning = new ToleranceChecker(),
  359. ToleranceCheckerAlarm = new ToleranceChecker(),
  360. Parameter = new AlarmConditionAIParameter(),
  361. DelayTimer = new Stopwatch(),
  362. },
  363. new AlarmConditionChecker()
  364. {
  365. MFC = MFC12,
  366. ToleranceCheckerWarning = new ToleranceChecker(),
  367. ToleranceCheckerAlarm = new ToleranceChecker(),
  368. Parameter = new AlarmConditionAIParameter(),
  369. DelayTimer = new Stopwatch(),
  370. },
  371. };
  372. if (MFC13 != null)
  373. {
  374. _mfcChecker.Add(new AlarmConditionChecker()
  375. {
  376. MFC = MFC13,
  377. ToleranceCheckerWarning = new ToleranceChecker(),
  378. ToleranceCheckerAlarm = new ToleranceChecker(),
  379. Parameter = new AlarmConditionAIParameter(),
  380. DelayTimer = new Stopwatch(),
  381. });
  382. }
  383. if (MFC14 != null)
  384. {
  385. _mfcChecker.Add(new AlarmConditionChecker()
  386. {
  387. MFC = MFC14,
  388. ToleranceCheckerWarning = new ToleranceChecker(),
  389. ToleranceCheckerAlarm = new ToleranceChecker(),
  390. Parameter = new AlarmConditionAIParameter(),
  391. DelayTimer = new Stopwatch(),
  392. });
  393. }
  394. if (MFC15 != null)
  395. {
  396. _mfcChecker.Add(new AlarmConditionChecker()
  397. {
  398. MFC = MFC15,
  399. ToleranceCheckerWarning = new ToleranceChecker(),
  400. ToleranceCheckerAlarm = new ToleranceChecker(),
  401. Parameter = new AlarmConditionAIParameter(),
  402. DelayTimer = new Stopwatch(),
  403. });
  404. }
  405. if (MFC16 != null)
  406. {
  407. _mfcChecker.Add(new AlarmConditionChecker()
  408. {
  409. MFC = MFC16,
  410. ToleranceCheckerWarning = new ToleranceChecker(),
  411. ToleranceCheckerAlarm = new ToleranceChecker(),
  412. Parameter = new AlarmConditionAIParameter(),
  413. DelayTimer = new Stopwatch(),
  414. });
  415. }
  416. }
  417. private void InitHeaterChecker()
  418. {
  419. _heaterChecker = new List<AlarmConditionChecker>()
  420. {
  421. new AlarmConditionChecker()
  422. {
  423. Heater = HeaterU,
  424. ToleranceCheckerWarning = new ToleranceChecker(),
  425. ToleranceCheckerAlarm = new ToleranceChecker(),
  426. Parameter = new AlarmConditionAIParameter(),
  427. DelayTimer = new Stopwatch(),
  428. },
  429. new AlarmConditionChecker()
  430. {
  431. Heater = HeaterCU,
  432. ToleranceCheckerWarning = new ToleranceChecker(),
  433. ToleranceCheckerAlarm = new ToleranceChecker(),
  434. Parameter = new AlarmConditionAIParameter(),
  435. DelayTimer = new Stopwatch(),
  436. },
  437. new AlarmConditionChecker()
  438. {
  439. Heater = HeaterC,
  440. ToleranceCheckerWarning = new ToleranceChecker(),
  441. ToleranceCheckerAlarm = new ToleranceChecker(),
  442. Parameter = new AlarmConditionAIParameter(),
  443. DelayTimer = new Stopwatch(),
  444. },
  445. new AlarmConditionChecker()
  446. {
  447. Heater = HeaterCL,
  448. ToleranceCheckerWarning = new ToleranceChecker(),
  449. ToleranceCheckerAlarm = new ToleranceChecker(),
  450. Parameter = new AlarmConditionAIParameter(),
  451. DelayTimer = new Stopwatch(),
  452. },
  453. new AlarmConditionChecker()
  454. {
  455. Heater = HeaterL,
  456. ToleranceCheckerWarning = new ToleranceChecker(),
  457. ToleranceCheckerAlarm = new ToleranceChecker(),
  458. Parameter = new AlarmConditionAIParameter(),
  459. DelayTimer = new Stopwatch(),
  460. },
  461. };
  462. }
  463. public void InitAlarmCondition(string fileName)
  464. {
  465. if (string.IsNullOrEmpty(fileName))
  466. {
  467. //EV.PostWarningLog(ModuleName.PM1.ToString(), $"Heater temperature correct file is empty");
  468. return;
  469. }
  470. _currentAlarmConditionFileName = fileName;
  471. //_currentAlarmConditionIndex = index;
  472. var content = ParameterFileManager.Instance.LoadParameter("Parameter\\AlarmCondition", fileName, false);
  473. if (string.IsNullOrEmpty(content))
  474. {
  475. //EV.PostWarningLog(ModuleName.PM1.ToString(), $"{fileNameAndPath} heater temperature correct file is empty");
  476. return;
  477. }
  478. var doc = new XmlDocument();
  479. doc.LoadXml(content);
  480. XmlNodeList nodeSteps = doc.SelectNodes($"Aitex/TableParameterData/Module[@Name='']/Step");
  481. if (nodeSteps == null)
  482. nodeSteps = doc.SelectNodes($"Aitex/TableParameterData/Step");
  483. if (nodeSteps == null)
  484. {
  485. EV.PostWarningLog(ModuleName.PM1.ToString(), $"Invalid alarm condition file {fileName}");
  486. return;
  487. }
  488. SC.SetItemValueFromString("PM1.AlarmCondition", fileName);
  489. _alarmConditionDic = new Dictionary<int, AlarmConditionTableParameter>();
  490. for (int i = 0; i < nodeSteps.Count; i++)
  491. {
  492. var step = nodeSteps[i];
  493. XmlElement stepNode = step as XmlElement;
  494. int tableIndex = i + 1;
  495. AlarmConditionTableParameter table = new AlarmConditionTableParameter();
  496. List<AlarmConditionDIParameter> valveInterlockParameterLst = null;
  497. List<AlarmConditionDIParameter> clnParameterLst = null;
  498. foreach (XmlAttribute att in stepNode.Attributes)
  499. {
  500. switch (att.Name)
  501. {
  502. case "StepNo":
  503. int.TryParse(att.Value, out int no);
  504. table.No = no;
  505. break;
  506. case "Name":
  507. table.Name = att.Value;
  508. break;
  509. case "TempHeater":
  510. table.HeaterParameterLst = InitAlarmConditionItem(att.Value);
  511. break;
  512. case "TempBoat":
  513. break;
  514. case "FlowDeviation":
  515. table.MFCParameterLst = InitAlarmConditionItem(att.Value);
  516. break;
  517. case "Press":
  518. table.APCParameterLst = InitAlarmConditionItem(att.Value);
  519. break;
  520. case "AUX":
  521. table.AUXParameterLst = InitAlarmConditionItem(att.Value);
  522. break;
  523. case "HWILK":
  524. table.InterlockParameterLst = InitAlarmConditionDIItem(att.Value);
  525. break;
  526. case "ValveILK":
  527. valveInterlockParameterLst = InitAlarmConditionDIItem(att.Value);
  528. break;
  529. case "TempController":
  530. break;
  531. case "APCController":
  532. break;
  533. case "TransferError":
  534. break;
  535. case "SerialLineDown":
  536. break;
  537. case "LanLineDown":
  538. break;
  539. case "DeviceNetLineDown":
  540. break;
  541. case "Sensor":
  542. break;
  543. case "CLNAlarmList":
  544. clnParameterLst = InitAlarmConditionDIItem(att.Value);
  545. break;
  546. }
  547. }
  548. if (table.InterlockParameterLst != null && valveInterlockParameterLst != null)
  549. table.InterlockParameterLst.AddRange(valveInterlockParameterLst);
  550. if (table.InterlockParameterLst != null && clnParameterLst != null)
  551. table.InterlockParameterLst.AddRange(clnParameterLst);
  552. if (!_alarmConditionDic.ContainsKey(table.No))
  553. _alarmConditionDic.Add(table.No, table);
  554. _alarmConditionDic[table.No] = table;
  555. }
  556. }
  557. public void MonitorAlarmCondition()
  558. {
  559. if (_alarmConditionDic == null)
  560. return;
  561. _isAlarmConditionHasRecipeCommand = false;
  562. MonitorHeaterAlarmCondition();
  563. MonitorMFCAlarmCondition();
  564. MonitorAUXAlarmCondition();
  565. MonitorAPCAlarmCondition();
  566. MonitorInterlockAlarmCondition();
  567. }
  568. private void MonitorInterlockAlarmCondition()
  569. {
  570. if (_triggeredAlarmList == null || _triggeredAlarmList.Count == 0)
  571. return;
  572. if (_hardwareInterlockAlarmConditionDic == null)
  573. return;
  574. if (_alarmConditionDic == null || !_alarmConditionDic.ContainsKey(_currentAlarmConditionIndex) || _alarmConditionDic[_currentAlarmConditionIndex].InterlockParameterLst == null)
  575. return;
  576. var newAlarm = _triggeredAlarmList[_triggeredAlarmList.Count - 1];
  577. var alarmConditionItemName = "";
  578. for (int i = _triggeredAlarmList.Count - 1; i >= 0; i--)
  579. {
  580. var alarm = _triggeredAlarmList[i];
  581. var interval = DateTime.Now - newAlarm.OccuringTime;
  582. if (interval.TotalMilliseconds > 1000)//老的alarm
  583. continue;
  584. var paras = newAlarm.EventEnum.Split('.');
  585. if (paras.Length < 2)
  586. continue;
  587. var ret = _hardwareInterlockAlarmConditionDic.TryGetValue(paras[1], out string name);
  588. if (ret)
  589. {
  590. newAlarm = alarm;
  591. alarmConditionItemName = name;
  592. var alarmConditionItem = _alarmConditionDic[_currentAlarmConditionIndex].InterlockParameterLst.FirstOrDefault(x => x.Name == alarmConditionItemName);
  593. if (alarmConditionItem == null)
  594. continue;
  595. if (alarmConditionItem.IsEnable)
  596. ProcessAlarmConditionErrorCommand(alarmConditionItem.Command);
  597. break;
  598. }
  599. }
  600. }
  601. private void MonitorAPCAlarmCondition()
  602. {
  603. for (int i = 0; i < _apcChecker.Count; i++)
  604. {
  605. var checker = _apcChecker[i];
  606. if (checker.Parameter.Unit == null)
  607. continue;
  608. var warningLow = checker.Parameter.WarningLow;
  609. var warningHigh = checker.Parameter.WarningHigh;
  610. var alarmLow = checker.Parameter.AlarmLow;
  611. var alarmHigh = checker.Parameter.AlarmHigh;
  612. var unit = checker.Parameter.Unit;
  613. if (checker.Parameter.Unit.ToLower().Contains("%"))
  614. {
  615. unit = "%";
  616. //angle
  617. if (checker.Parameter.Unit.ToLower() == "%d")
  618. {
  619. //do nothing
  620. }
  621. else
  622. {
  623. warningLow = (float)checker.APC.DeviceData.PositionSetPoint * warningLow;
  624. warningHigh = (float)checker.APC.DeviceData.PositionSetPoint * warningHigh;
  625. alarmLow = (float)checker.APC.DeviceData.PositionSetPoint * alarmLow;
  626. alarmHigh = (float)checker.APC.DeviceData.PositionSetPoint * alarmHigh;
  627. }
  628. if (checker.Parameter.IsWarningEnable && checker.Parameter.WarningTime > 0 && checker.DelayTimer.IsRunning && checker.DelayTimer.ElapsedMilliseconds >= checker.Parameter.WarningDelayDetectTimeS * 1000)
  629. checker.ToleranceCheckerWarning.Monitor(checker.APC.DeviceData.PositionFeedback,
  630. checker.APC.DeviceData.PositionSetPoint - warningLow, checker.APC.DeviceData.PositionSetPoint + warningHigh, checker.Parameter.WarningTime);
  631. if (checker.Parameter.IsAlarmEnable && checker.Parameter.AlarmTime > 0 && checker.DelayTimer.IsRunning && checker.DelayTimer.ElapsedMilliseconds >= checker.Parameter.AlarmDelayDetectTimeS * 1000)
  632. checker.ToleranceCheckerAlarm.Monitor(checker.APC.DeviceData.PositionFeedback,
  633. checker.APC.DeviceData.PositionSetPoint - alarmLow, checker.APC.DeviceData.PositionSetPoint + alarmHigh, checker.Parameter.AlarmTime);
  634. if (checker.ToleranceCheckerAlarm.Trig || checker.ToleranceCheckerWarning.Trig)
  635. {
  636. var range = "";
  637. var time = "";
  638. var command = checker.Parameter.AlarmCommand;
  639. if (checker.ToleranceCheckerAlarm.Trig)
  640. {
  641. range = $"({checker.APC.DeviceData.PositionSetPoint - alarmLow},{checker.APC.DeviceData.PositionSetPoint + alarmHigh})";
  642. time = $"{checker.Parameter.AlarmTime:F1}";
  643. checker.APC.APCAngleToleranceAlarm.Set($"APC angle out of range {range} {unit} in {time} seconds");
  644. command = checker.Parameter.AlarmCommand;
  645. }
  646. else if (checker.ToleranceCheckerWarning.Trig)
  647. {
  648. range = $"({checker.APC.DeviceData.PositionSetPoint - warningLow},{checker.APC.DeviceData.PositionSetPoint + warningHigh})";
  649. time = $"{checker.Parameter.WarningTime:F1}";
  650. checker.APC.APCAngleToleranceWarning.Set($"APC angle out of range {range} {unit} in {time} seconds");
  651. command = checker.Parameter.WarningCommand;
  652. }
  653. ProcessAlarmConditionErrorCommand(command);
  654. }
  655. }
  656. else
  657. {
  658. warningLow = (float)checker.APC.DeviceData.PressureSetPoint * warningLow;
  659. warningHigh = (float)checker.APC.DeviceData.PressureSetPoint * warningHigh;
  660. alarmLow = (float)checker.APC.DeviceData.PressureSetPoint * alarmLow;
  661. alarmHigh = (float)checker.APC.DeviceData.PressureSetPoint * alarmHigh;
  662. var alarmToleranceAlarm = checker.APC.APCPressure2ToleranceAlarm;
  663. var alarmToleranceWarning = checker.APC.APCPressure2ToleranceWarning;
  664. var pressureFeedback = checker.APC.DeviceData.Pressure2Feedback;
  665. if (i == 0)
  666. {
  667. alarmToleranceAlarm = checker.APC.APCPressure1ToleranceAlarm;
  668. alarmToleranceWarning = checker.APC.APCPressure1ToleranceWarning;
  669. pressureFeedback = checker.APC.DeviceData.Pressure1Feedback;
  670. }
  671. if (checker.Parameter.IsWarningEnable && checker.Parameter.WarningTime > 0)
  672. checker.ToleranceCheckerWarning.Monitor(pressureFeedback,
  673. checker.APC.DeviceData.PressureSetPoint - warningLow, checker.APC.DeviceData.PressureSetPoint + warningHigh, checker.Parameter.WarningTime);
  674. if (checker.Parameter.IsAlarmEnable && checker.Parameter.AlarmTime > 0)
  675. checker.ToleranceCheckerAlarm.Monitor(pressureFeedback,
  676. checker.APC.DeviceData.PressureSetPoint - alarmLow, checker.APC.DeviceData.PressureSetPoint + alarmHigh, checker.Parameter.AlarmTime);
  677. if (checker.ToleranceCheckerAlarm.Trig || checker.ToleranceCheckerWarning.Trig)
  678. {
  679. var range = "";
  680. var time = "";
  681. var command = checker.Parameter.AlarmCommand;
  682. if (checker.ToleranceCheckerAlarm.Trig)
  683. {
  684. range = $"({checker.APC.DeviceData.PressureSetPoint - alarmLow},{checker.APC.DeviceData.PressureSetPoint + alarmHigh})";
  685. time = $"{checker.Parameter.AlarmTime:F1}";
  686. alarmToleranceAlarm.Set($"APC Press{i + 1} out of range {range} {unit} in {time} seconds");
  687. command = checker.Parameter.AlarmCommand;
  688. }
  689. else if (checker.ToleranceCheckerWarning.Trig)
  690. {
  691. range = $"({checker.APC.DeviceData.PressureSetPoint - warningLow},{checker.APC.DeviceData.PressureSetPoint + warningHigh})";
  692. time = $"{checker.Parameter.WarningTime:F1}";
  693. alarmToleranceWarning.Set($"APC Press{i + 1} out of range {range} {unit} in {time} seconds");
  694. command = checker.Parameter.WarningCommand;
  695. }
  696. ProcessAlarmConditionErrorCommand(command);
  697. }
  698. }
  699. }
  700. }
  701. private void MonitorAUXAlarmCondition()
  702. {
  703. if (SC.ContainsItem("Minics.EnableMinics") && SC.GetValue<bool>("Minics.EnableMinics"))
  704. { return; }
  705. for (int i = 0; i < _auxChecker.Count; i++)
  706. {
  707. var checker = _auxChecker[i];
  708. if (checker.Parameter.Unit == null)
  709. continue;
  710. var warningLow = checker.Parameter.WarningLow;
  711. var warningHigh = checker.Parameter.WarningHigh;
  712. var alarmLow = checker.Parameter.AlarmLow;
  713. var alarmHigh = checker.Parameter.AlarmHigh;
  714. var unit = "";
  715. var setpoint = 0.0f;
  716. var feedback = 0.0f;
  717. var display = "";
  718. if (_auxDic != null && _auxDic.ContainsKey(_currentAuxTable))
  719. {
  720. foreach (var item in _auxDic[_currentAuxTable])
  721. {
  722. if (item == null || checker.AUXIOName != item.IOName)
  723. continue;
  724. setpoint = (float)item.SetPointConfig.DoubleValue;
  725. unit = item.Unit;
  726. display = item.DisplayNameConfig.StringValue;
  727. feedback = IO.AI[$"{Module}.{item.IOName}"] != null ? IO.AI[$"{Module}.{item.IOName}"].FloatValue : 0;
  728. break;
  729. }
  730. }
  731. if (checker.Parameter.Unit.ToLower() == "%sv")
  732. {
  733. warningLow = (float)setpoint * warningLow / 100.0f;
  734. warningHigh = (float)setpoint * warningHigh / 100.0f;
  735. alarmLow = (float)setpoint * alarmLow / 100.0f;
  736. alarmHigh = (float)setpoint * alarmHigh / 100.0f;
  737. }
  738. else if (checker.Parameter.Unit.ToLower() == "%fs")
  739. {
  740. //后续改为scale
  741. warningLow = (float)setpoint * warningLow / 100.0f;
  742. warningHigh = (float)setpoint * warningHigh / 100.0f;
  743. alarmLow = (float)setpoint * alarmLow / 100.0f;
  744. alarmHigh = (float)setpoint * alarmHigh / 100.0f;
  745. }
  746. if (checker.Parameter.IsWarningEnable && checker.Parameter.WarningTime > 0 && checker.DelayTimer.IsRunning && checker.DelayTimer.ElapsedMilliseconds >= checker.Parameter.WarningDelayDetectTimeS * 1000)
  747. checker.ToleranceCheckerWarning.Monitor(feedback,
  748. setpoint - warningLow, setpoint + warningHigh, checker.Parameter.WarningTime);
  749. if (checker.Parameter.IsAlarmEnable && checker.Parameter.AlarmTime > 0 && checker.DelayTimer.IsRunning && checker.DelayTimer.ElapsedMilliseconds >= checker.Parameter.AlarmDelayDetectTimeS * 1000)
  750. checker.ToleranceCheckerAlarm.Monitor(feedback,
  751. setpoint - alarmLow, setpoint + alarmHigh, checker.Parameter.AlarmTime);
  752. if (checker.ToleranceCheckerAlarm.Trig || checker.ToleranceCheckerWarning.Trig)
  753. {
  754. var range = "";
  755. var time = "";
  756. var ret = AUXAlarmDic.TryGetValue(checker.AUXIndex, out var AUXAlarm);
  757. if (ret)
  758. {
  759. var command = checker.Parameter.AlarmCommand;
  760. if (checker.ToleranceCheckerAlarm.Trig)
  761. {
  762. range = $"({(setpoint - alarmLow).ToString("f3")},{(setpoint + alarmHigh).ToString("f3")})";
  763. time = $"{checker.Parameter.AlarmTime:F1}";
  764. AUXAlarm.Item2.Set($"AUX {display} value out of range {range} {unit} in {time} seconds");
  765. command = checker.Parameter.AlarmCommand;
  766. }
  767. else if (checker.ToleranceCheckerWarning.Trig)
  768. {
  769. range = $"({(setpoint - warningLow).ToString("f3")},{(setpoint + warningHigh).ToString("f3")})";
  770. time = $"{checker.Parameter.WarningTime:F1}";
  771. AUXAlarm.Item1.Set($"AUX {display} value out of range {range} {unit} in {time} seconds");
  772. command = checker.Parameter.WarningCommand;
  773. }
  774. ProcessAlarmConditionErrorCommand(command);
  775. }
  776. }
  777. }
  778. }
  779. private void MonitorMFCAlarmCondition()
  780. {
  781. for (int i = 0; i < _mfcChecker.Count; i++)
  782. {
  783. var checker = _mfcChecker[i];
  784. if (checker.Parameter.Unit == null)
  785. continue;
  786. var warningLow = checker.Parameter.WarningLow;
  787. var warningHigh = checker.Parameter.WarningHigh;
  788. var alarmLow = checker.Parameter.AlarmLow;
  789. var alarmHigh = checker.Parameter.AlarmHigh;
  790. var unit = checker.MFC.Unit;
  791. if (checker.Parameter.Unit.ToLower() == "%sv")
  792. {
  793. warningLow = (float)checker.MFC.SetPoint * warningLow / 100.0f;
  794. warningHigh = (float)checker.MFC.SetPoint * warningHigh / 100.0f;
  795. alarmLow = (float)checker.MFC.SetPoint * alarmLow / 100.0f;
  796. alarmHigh = (float)checker.MFC.SetPoint * alarmHigh / 100.0f;
  797. }
  798. else if (checker.Parameter.Unit.ToLower() == "%fs")
  799. {
  800. warningLow = (float)checker.MFC.Scale * warningLow / 100.0f;
  801. warningHigh = (float)checker.MFC.Scale * warningHigh / 100.0f;
  802. alarmLow = (float)checker.MFC.Scale * alarmLow / 100.0f;
  803. alarmHigh = (float)checker.MFC.Scale * alarmHigh / 100.0f;
  804. }
  805. if (checker.Parameter.IsWarningEnable && checker.Parameter.WarningTime > 0 && checker.DelayTimer.IsRunning && checker.DelayTimer.ElapsedMilliseconds >= checker.Parameter.WarningDelayDetectTimeS * 1000)
  806. checker.ToleranceCheckerWarning.Monitor(checker.MFC.FeedBack,
  807. checker.MFC.SetPoint - warningLow, checker.MFC.SetPoint + warningHigh, checker.Parameter.WarningTime);
  808. if (checker.Parameter.IsAlarmEnable && checker.Parameter.AlarmTime > 0 && checker.DelayTimer.IsRunning && checker.DelayTimer.ElapsedMilliseconds >= checker.Parameter.AlarmDelayDetectTimeS * 1000)
  809. checker.ToleranceCheckerAlarm.Monitor(checker.MFC.FeedBack,
  810. checker.MFC.SetPoint - alarmLow, checker.MFC.SetPoint + alarmHigh, checker.Parameter.AlarmTime);
  811. if (checker.ToleranceCheckerAlarm.Trig || checker.ToleranceCheckerWarning.Trig)
  812. {
  813. var range = "";
  814. var time = "";
  815. var command = checker.Parameter.AlarmCommand;
  816. if (checker.ToleranceCheckerAlarm.Trig)
  817. {
  818. range = $"({(checker.MFC.SetPoint - alarmLow).ToString("f3")},{(checker.MFC.SetPoint + alarmHigh).ToString("f3")})";
  819. time = $"{checker.Parameter.AlarmTime:F1}";
  820. checker.MFC.AlarmToleranceAlarm.Set($"{Display} flow out of range {range} {unit} in {time} seconds");
  821. command = checker.Parameter.AlarmCommand;
  822. }
  823. else if (checker.ToleranceCheckerWarning.Trig)
  824. {
  825. range = $"({(checker.MFC.SetPoint - warningLow).ToString("f3")},{(checker.MFC.SetPoint + warningHigh).ToString("f3")})";
  826. time = $"{checker.Parameter.WarningTime:F1}";
  827. checker.MFC.AlarmToleranceWarning.Set($"{Display} flow out of range {range} {unit} in {time} seconds");
  828. command = checker.Parameter.WarningCommand;
  829. }
  830. ProcessAlarmConditionErrorCommand(command);
  831. }
  832. }
  833. }
  834. private void MonitorHeaterAlarmCondition()
  835. {
  836. for (int i = 0; i < _heaterChecker.Count; i++)
  837. {
  838. var checker = _heaterChecker[i];
  839. if (checker.Parameter.Unit == null)
  840. continue;
  841. if (checker.Parameter.IsWarningEnable && checker.Parameter.WarningTime > 0 && checker.DelayTimer.IsRunning && checker.DelayTimer.ElapsedMilliseconds >= checker.Parameter.WarningDelayDetectTimeS * 1000)
  842. checker.ToleranceCheckerWarning.Monitor(checker.Heater.TempFeedback,
  843. checker.Heater.TempSetPoint - checker.Parameter.WarningLow, checker.Heater.TempSetPoint + checker.Parameter.WarningHigh, checker.Parameter.WarningTime);
  844. if (checker.Parameter.IsAlarmEnable && checker.Parameter.AlarmTime > 0 && checker.DelayTimer.IsRunning && checker.DelayTimer.ElapsedMilliseconds >= checker.Parameter.AlarmDelayDetectTimeS * 1000)
  845. checker.ToleranceCheckerAlarm.Monitor(checker.Heater.TempFeedback,
  846. checker.Heater.TempSetPoint - checker.Parameter.AlarmLow, checker.Heater.TempSetPoint + checker.Parameter.AlarmHigh, checker.Parameter.AlarmTime);
  847. if (checker.ToleranceCheckerAlarm.Trig || checker.ToleranceCheckerWarning.Trig)
  848. {
  849. var range = "";
  850. var time = "";
  851. var command = checker.Parameter.AlarmCommand;
  852. if (checker.ToleranceCheckerAlarm.Trig)
  853. {
  854. range = $"({checker.Heater.TempSetPoint - checker.Parameter.AlarmLow},{checker.Heater.TempSetPoint + checker.Parameter.AlarmHigh})";
  855. time = $"{checker.Parameter.AlarmTime:F1}";
  856. checker.Heater.AlarmToleranceAlarm.Set($"{Display} temperature out of range {range} °C in {time} seconds");
  857. command = checker.Parameter.AlarmCommand;
  858. }
  859. else if (checker.ToleranceCheckerWarning.Trig)
  860. {
  861. range = $"({checker.Heater.TempSetPoint - checker.Parameter.WarningLow},{checker.Heater.TempSetPoint + checker.Parameter.WarningHigh})";
  862. time = $"{checker.Parameter.WarningTime:F1}";
  863. checker.Heater.AlarmToleranceWarning.Set($"{Display} temperature out of range {range} °C in {time} seconds");
  864. command = checker.Parameter.WarningCommand;
  865. }
  866. ProcessAlarmConditionErrorCommand(command);
  867. }
  868. }
  869. }
  870. private void ProcessAlarmConditionErrorCommand(string command)
  871. {
  872. var recipe = "";
  873. var recipeType = "";
  874. var recipeTable = "";
  875. switch (command)
  876. {
  877. case "Reset":
  878. if (_isAlarmConditionHasRecipeCommand)
  879. break;
  880. _isAlarmConditionHasRecipeCommand = true;
  881. recipe = SC.GetStringValue("System.Recipe.Reset Recipe");
  882. recipeType = "Reset";
  883. CheckToPostMessage((int)MSG.RunOtherRecipe, recipe, recipeType);
  884. LOG.Write($"Alarm condition: command={command} recipe={recipe}");
  885. break;
  886. case "End":
  887. if (_isAlarmConditionHasRecipeCommand)
  888. break;
  889. _isAlarmConditionHasRecipeCommand = true;
  890. if (IsProcessing)
  891. {
  892. //因为要跳到执行最后一步,所以stepNumber需要减一
  893. _processRoutine.JumpCurrentRecipeStep(RecipeRunningInfo.RecipeStepList.Count - 1, RecipeRunningInfo.RecipeStepList[RecipeRunningInfo.RecipeStepList.Count - 1].StepName);
  894. }
  895. else
  896. {
  897. if (!RecipeParser.Parse(SC.GetStringValue("PM1.ProcessRecipe"), Module, out var recipeHead, out var recipeSteps, out var reason, "Process"))
  898. {
  899. PreprocessStartFailedWarning.Set($"Load process recipe {SC.GetStringValue("PM1.ProcessRecipe")} failed, {reason}");
  900. return;
  901. }
  902. RecipeRunningInfo.MainRecipeName = SC.GetStringValue("PM1.ProcessRecipe");
  903. RecipeRunningInfo.Head = recipeHead;
  904. RecipeRunningInfo.RecipeStepList = recipeSteps;
  905. CheckToPostMessage((int)MSG.AlarmConditionJumpStep, RecipeRunningInfo.RecipeStepList.Count - 1);
  906. }
  907. LOG.Write($"Alarm condition: command={command} step name={RecipeRunningInfo.RecipeStepList[RecipeRunningInfo.RecipeStepList.Count - 1].StepName}");
  908. break;
  909. case "Hold":
  910. if (_isAlarmConditionHasRecipeCommand)
  911. break;
  912. _isAlarmConditionHasRecipeCommand = true;
  913. _processRoutine.PauseRecipe();
  914. LOG.Write($"Alarm condition: command={command}");
  915. break;
  916. case "Monitor":
  917. LOG.Write($"Alarm condition: command={command}");
  918. break;
  919. case "Buzzer":
  920. Singleton<EquipmentManager>.Instance.IsAlarmConditionBuzzerOn = true;
  921. LOG.Write($"Alarm condition: command={command}");
  922. break;
  923. default:
  924. if (_isAlarmConditionHasRecipeCommand)
  925. break;
  926. _isAlarmConditionHasRecipeCommand = true;
  927. if (command.StartsWith("JUMP"))
  928. {
  929. //Jump step
  930. //Jump 1:
  931. var stepName = command.Replace("JUMP ", "");
  932. if (IsProcessing)
  933. {
  934. var jumpStepNumber = RecipeRunningInfo.RecipeStepList.FindIndex(x => x.StepName == stepName);
  935. if (jumpStepNumber > 0)
  936. {
  937. _processRoutine.JumpCurrentRecipeStep(jumpStepNumber, stepName);
  938. }
  939. }
  940. else
  941. {
  942. if (!RecipeParser.Parse(SC.GetStringValue("PM1.ProcessRecipe"), Module, out var recipeHead, out var recipeSteps, out var reason, "Process"))
  943. {
  944. PreprocessStartFailedWarning.Set($"Load process recipe {SC.GetStringValue("PM1.ProcessRecipe")} failed, {reason}");
  945. return;
  946. }
  947. RecipeRunningInfo.MainRecipeName = SC.GetStringValue("PM1.ProcessRecipe");
  948. RecipeRunningInfo.Head = recipeHead;
  949. RecipeRunningInfo.RecipeStepList = recipeSteps;
  950. var jumpStepNumber = RecipeRunningInfo.RecipeStepList.FindIndex(x => x.StepName == stepName);
  951. if (jumpStepNumber > 0)
  952. {
  953. CheckToPostMessage((int)MSG.AlarmConditionJumpStep, jumpStepNumber);
  954. }
  955. }
  956. LOG.Write($"Alarm condition: command={command} step name={stepName}");
  957. }
  958. else if (command.StartsWith("CALL"))
  959. {
  960. //call Alarm recipe
  961. //Call 1:
  962. var paras = command.Split(':');
  963. if (paras.Length > 0)
  964. {
  965. recipe = RecipeRunningInfo.Head.AlarmRecipe;
  966. recipeType = "Alarm";
  967. recipeTable = paras[0].Replace("CALL", "").Replace(" ", "").Replace(":", "").Replace(":", "");
  968. CheckToPostMessage((int)MSG.RunOtherRecipe, recipe, recipeType, recipeTable);
  969. LOG.Write($"Alarm condition: command={command} recipe={recipe}");
  970. }
  971. }
  972. else if (command.StartsWith("ABORT"))
  973. {
  974. //call Abort recipe
  975. //Abort 1:
  976. var paras = command.Split(':');
  977. if (paras.Length > 0)
  978. {
  979. recipe = RecipeRunningInfo.Head.AbortRecipe;
  980. recipeType = "Abort";
  981. recipeTable = paras[0].Replace("ABORT", "").Replace(" ", "").Replace(":", "").Replace(":", "");
  982. CheckToPostMessage((int)MSG.RunOtherRecipe, recipe, recipeType, recipeTable);
  983. LOG.Write($"Alarm condition: command={command} recipe={recipe}");
  984. }
  985. }
  986. break;
  987. }
  988. }
  989. private List<AlarmConditionAIParameter> InitAlarmConditionItem(string content)
  990. {
  991. List<AlarmConditionAIParameter> items = new List<AlarmConditionAIParameter>();
  992. if (string.IsNullOrEmpty(content))
  993. return items;
  994. var zoneParas = content.Split('|');
  995. foreach (var zonePara in zoneParas)
  996. {
  997. //U;Alert,True,0,0,℃,5,Monitor;Alarm,True,0,0,℃,6,Buzzer
  998. //1;C1-N2-1;Alert,True,0,0,%fs,5,Buzzer;Alarm,True,0,0,%fs,6,Buzzer
  999. //1;MS1;Alert,True,0,0,%fs,5,Monitor;Alarm,True,0,0,%fs,6,Monitor
  1000. AlarmConditionAIParameter item = new AlarmConditionAIParameter();
  1001. var array = zonePara.Split(';');
  1002. if (array.Length > 2)
  1003. {
  1004. item.Name = array[0];
  1005. var warningParas = array[array.Length - 2].Split(',');
  1006. var alarmParas = array[array.Length - 1].Split(',');
  1007. if (warningParas.Length > 6)
  1008. {
  1009. bool.TryParse(warningParas[1], out bool isEnable);
  1010. float.TryParse(warningParas[2], out float high);
  1011. float.TryParse(warningParas[3], out float low);
  1012. item.Unit = warningParas[4];
  1013. float.TryParse(warningParas[5], out float time);
  1014. item.WarningCommand = warningParas[6];
  1015. item.IsWarningEnable = isEnable;
  1016. item.WarningHigh = high;
  1017. item.WarningLow = low;
  1018. item.WarningTime = time;
  1019. }
  1020. if (warningParas.Length > 7)
  1021. {
  1022. float.TryParse(warningParas[7], out float time);
  1023. item.WarningDelayDetectTimeS = time;
  1024. }
  1025. if (alarmParas.Length > 6)
  1026. {
  1027. bool.TryParse(alarmParas[1], out bool isEnable);
  1028. float.TryParse(alarmParas[2], out float high);
  1029. float.TryParse(alarmParas[3], out float low);
  1030. item.Unit = alarmParas[4];
  1031. float.TryParse(alarmParas[5], out float time);
  1032. item.AlarmCommand = alarmParas[6];
  1033. item.IsAlarmEnable = isEnable;
  1034. item.AlarmHigh = high;
  1035. item.AlarmLow = low;
  1036. item.AlarmTime = time;
  1037. }
  1038. if (alarmParas.Length > 7)
  1039. {
  1040. float.TryParse(alarmParas[7], out float time);
  1041. item.AlarmDelayDetectTimeS = time;
  1042. }
  1043. }
  1044. items.Add(item);
  1045. }
  1046. return items;
  1047. }
  1048. private List<AlarmConditionDIParameter> InitAlarmConditionDIItem(string content)
  1049. {
  1050. List<AlarmConditionDIParameter> items = new List<AlarmConditionDIParameter>();
  1051. if (string.IsNullOrEmpty(content))
  1052. return items;
  1053. var zoneParas = content.Split('|');
  1054. foreach (var zonePara in zoneParas)
  1055. {
  1056. //1,Air/N2-7 Pressure Too Low,Alert,False,Buzzer|2,N2-1 Pressure Too Low,Alert,False,End
  1057. AlarmConditionDIParameter item = new AlarmConditionDIParameter();
  1058. var array = zonePara.Split(',');
  1059. if (array.Length > 4)
  1060. {
  1061. item.Name = array[1];
  1062. item.IsAlarm = array[2].ToLower() == "alarm";
  1063. bool.TryParse(array[3], out bool isEnable);
  1064. item.IsEnable = isEnable;
  1065. item.Command = array[4];
  1066. }
  1067. items.Add(item);
  1068. }
  1069. return items;
  1070. }
  1071. class AlarmConditionChecker
  1072. {
  1073. public FurnaceRT.Devices.IoHeater Heater { get; set; }
  1074. public FurnaceRT.Devices.IoAPC APC { get; set; }
  1075. public FurnaceRT.Equipments.PMs.Devices.IoMFC MFC { get; set; }
  1076. public string AUXIOName { get; set; }
  1077. public int AUXIndex { get; set; }
  1078. public ToleranceChecker ToleranceCheckerWarning { get; set; }
  1079. public ToleranceChecker ToleranceCheckerAlarm { get; set; }
  1080. public AlarmConditionAIParameter Parameter { get; set; }
  1081. public Stopwatch DelayTimer { get; set; }//N秒过后才检测
  1082. }
  1083. class AlarmConditionTableParameter
  1084. {
  1085. public int No { get; set; }
  1086. public string Name { get; set; }
  1087. public List<AlarmConditionAIParameter> HeaterParameterLst { get; set; }
  1088. public List<AlarmConditionAIParameter> MFCParameterLst { get; set; }
  1089. public List<AlarmConditionAIParameter> APCParameterLst { get; set; }
  1090. public List<AlarmConditionAIParameter> AUXParameterLst { get; set; }
  1091. public List<AlarmConditionDIParameter> InterlockParameterLst { get; set; }
  1092. }
  1093. class AlarmConditionAIParameter
  1094. {
  1095. //类似AI的
  1096. public string Name { get; set; }
  1097. public string Unit { get; set; }
  1098. public string DataPoll { get; set; }
  1099. public float WarningHigh { get; set; }
  1100. public float WarningLow { get; set; }
  1101. public float WarningTime { get; set; }
  1102. public string WarningCommand { get; set; }
  1103. public bool IsWarningEnable { get; set; }
  1104. public float AlarmHigh { get; set; }
  1105. public float AlarmLow { get; set; }
  1106. public float AlarmTime { get; set; }
  1107. public string AlarmCommand { get; set; }
  1108. public bool IsAlarmEnable { get; set; }
  1109. public float WarningDelayDetectTimeS { get; set; } = 0;//N秒过后才检测
  1110. public float AlarmDelayDetectTimeS { get; set; } = 0;//N秒过后才检测
  1111. public AlarmConditionAIParameter Clone(AlarmConditionAIParameter source)
  1112. {
  1113. AlarmConditionAIParameter clone = new AlarmConditionAIParameter();
  1114. clone.Name = source.Name;
  1115. clone.Unit = source.Unit;
  1116. clone.DataPoll = source.DataPoll;
  1117. clone.WarningHigh = source.WarningHigh;
  1118. clone.WarningLow = source.WarningLow;
  1119. clone.WarningTime = source.WarningTime;
  1120. clone.WarningCommand = source.WarningCommand;
  1121. clone.IsWarningEnable = source.IsWarningEnable;
  1122. clone.AlarmHigh = source.AlarmHigh;
  1123. clone.AlarmLow = source.AlarmLow;
  1124. clone.AlarmTime = source.AlarmTime;
  1125. clone.AlarmCommand = source.AlarmCommand;
  1126. clone.IsAlarmEnable = source.IsAlarmEnable;
  1127. return clone;
  1128. }
  1129. }
  1130. class AlarmConditionDIParameter
  1131. {
  1132. //类似DI的
  1133. public string Name { get; set; }
  1134. public string DataPoll { get; set; }
  1135. public bool IsAlarm { get; set; }
  1136. public bool IsEnable { get; set; }
  1137. public string Command { get; set; }
  1138. }
  1139. class AlarmConditionBoatParameter
  1140. {
  1141. //Boat load,unload温度判断
  1142. public string Name { get; set; }
  1143. public string DataPoll { get; set; }
  1144. public bool IsAlarm { get; set; }
  1145. public bool IsEnable { get; set; }
  1146. public float AlarmHighLimit { get; set; }
  1147. }
  1148. }
  1149. }